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DY80H Manual

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Operation Instructions
TCSDY80H
NANJING PRASTEEL INDUSTRIAL CO., LTD.
2023.01
TABLE OF CONTENTS
Table of contents
Table of contents.......................................................................................................................... 1
1. Safety Precautions ................................................................................................................... 3
1.1 Handling and Suspension .............................................................................................. 3
1.2 Safety Symbol ................................................................................................................ 4
1.3 Safety Statement ............................................................................................................ 4
1.4 Installation Statement .................................................................................................... 5
2. Specifications ........................................................................................................................... 6
2.1 Brief Introduction .......................................................................................................... 6
2.2 Scope of Delivery .......................................................................................................... 7
2.3 Cutter holder application ............................................................................................... 7
3. Technical Information ............................................................................................................. 8
3.1 Technical Parameters ..................................................................................................... 8
3.2 Allowable Load ........................................................................................................... 10
3.3 Outline Dimension ....................................................................................................... 11
3.4 Cutter Interferogram .................................................................................................... 15
3.5 Cutter Holder ............................................................................................................... 16
4. Installation ............................................................................................................................. 18
4.1 Rated Bolt Locking Torque ......................................................................................... 19
4.3.5 Installation of directly coupled motor....................................................................... 20
4.4 Installation of synchronous belt motor ........................................................................ 21
4.5 Installation of power motor ......................................................................................... 22
4.6 Install Turret on the Machine ...................................................................................... 23
4.7 Lubrication of guide rail and lead screw ..................................................................... 25
4.8 Cutter Holder Installation ............................................................................................ 25
4.9 Drive Installation ......................................................................................................... 26
4.10 Electrical Connection................................................................................................. 32
4.11 Hydraulic Pressure System ........................................................................................ 42
5. Working Principle .................................................................................................................. 44
5.1 Overview...................................................................................................................... 44
5.2 Work Flow Chart ......................................................................................................... 45
5.3 Cutter Number Truth Table ......................................................................................... 48
5.4 Control Sequence Diagram of Middle Y Axis Power Turret ...................................... 49
6. Adjustment and Correction .................................................................................................... 50
6.1 Calibrate the Turret on the Machine Tool Platform .................................................... 50
6.2 Calibration of power mechanism ................................................................................. 51
1
SAFETY PRECAUTIONS
6.3 Calibration of cutter head ............................................................................................ 52
6.4 Replacement of water outlet valve element ................................................................. 53
7. Troubleshooting ..................................................................................................................... 54
8. Maintenance ........................................................................................................................... 55
8.1 Maintenance Period ..................................................................................................... 55
8.2 Lubrication ................................................................................................................... 55
8.3 Hydraulic pressure and coolant ................................................................................... 56
8.4 Oil Product Specification ............................................................................................. 56
8.5 Update of Sealing Ring ................................................................................................ 57
9. Scrap Disposal ....................................................................................................................... 57
Appendix: Elimination of Drive Alarm ..................................................................................... 57
1. Anomaly Alarm Description.......................................................................................... 57
2. Anomaly Elimination Countermeasure ......................................................................... 58
2
SAFETY PRECAUTIONS
1. Safety Precautions
1.1 Handling and Suspension
Handling
●
Handling with a hydraulic flatbed truck or stacker must be operated by professional personnel.
●
Handle it with care and maintain the balance of the box.
●
There is an upward sign on the turret packing box, which may not be turned or turned upside-down!
Lifting/suspension
●
Crane suspension operation must be operated by professional personnel.
●
Please be sure to fix the eyebolt on the turret box, and the suspension angle of the eyebolt shall not exceed 45°.
● Confirm that the crane can load the weight of the turret. It is strongly recommended to use a crane that can lift
more than 500kg.
●
During handling, it is forbidden for anyone to be under the rotating range and suspended load.
Eyebolt
3
SAFETY PRECAUTIONS
1.2 Safety Symbol
This symbol indicates a potential danger, which may cause serious injury to personnel or
damage to parts related to the turret. When operating the items marked with this symbol, please
make sure that safety is prioritized.
This symbol indicates the possibility of being damaged or injured by electric shock. All
electrical system operations must be carried out by professional technicians or engineers.
1.3 Safety Statement
●
TCSM Middle Y Axis Power Turret is designed and manufactured according to the most advanced technology
and world-recognized safety specifications. However, the risk of injury and damage may still occur during use.
●
TCSM Middle Y Axis Power Turret is designed and manufactured according to the application of CNC lathe.
●
Only when the machine operation complies with the relevant regulations on safety protection in the work area
can the turret be installed and operated.
●
Before the turret installation and operation, technicians and operators must read this operation manual carefully.
●
All operations such as installation, calibration, maintenance and repair must be performed by professional
personnel in accordance with technical data and safety specifications.
●
Before performing any maintenance, repair of and moving the machine, please make sure that the main power
supply has been turned off. When the machine is in operation, it is forbidden to carry out maintenance and
repair operations.
●
Any improper application, alteration or dismantling of TCSM's Middle Y Axis Power Turret will not be
warranted by TCSM, nor will it bear any legal responsibilities related to personal injury or property damage.
●
Under any of the following circumstances, TCSM will terminate all responsibilities and warranties:
① Failure to operate according to the requirements and instructions in the instruction manual;
② There are defects or faults in the operation process;
③ Any improper repair and maintenance;
④ Unauthorized changes to product structure, use and function;
⑤ Unauthorized changes to drive parameters;
⑥ Use of accessories that are not produced or specified by TCSM.
4
SAFETY PRECAUTIONS
1.4 Installation Statement
To ensure the normal operation of the turret, the following precautions shall be taken during the use of the turret:
① Ensure the hydraulic oil pressure, and avoid the insufficient locking force of the turret due to insufficient
oil pressure;
② The hydraulic joint of the turret shall meet the following required specifications to avoid slow movement
due to insufficient flow;
Turret model
Hydraulic joint
specification
Aperture of joint
(mm)
TCSDY80H
PT1/4
≥7
③ Cutting fluid joint of turret shall meet the following required specifications to avoid small water output due
to insufficient flow;
Turret model
Cutting fluid
specification
Aperture of joint
(mm)
TCSDY80H
PT1/4
≥7
Note: The cutting fluid shall be non-corrosive liquid, since the outlet valve element is made of phosphor bronze,
to avoid the leakage of cutting fluid caused by the damage of valve element.
5
TECHNICAL INFORMATION
2. Specifications
2.1 Brief Introduction
Ring
Pillar
Cutter head
Fixing foot stand
Adaptor block
6
TECHNICAL INFORMATION
2.2 Scope of Delivery
The products delivered by TCSM generally include the following items:
① Turret body
② Cutter head (usually installed on the turret)
③ Motor shaft
④ Proximity switch (including cable)
⑤ Indexing motor, drive, motor line, IO line, and breakout board (optional)
⑥ Locking bolts and washers for locating pin and turret box
⑦ Inspection report of turret
⑧ Specification of Middle Y Axis Power Turret
After unpacking the delivered package, please immediately check whether the delivered items are complete or
missing!
2.3 Cutter holder application
TCSM Middle Y Axis Power Turret and Cutter Head Series Products are designed and manufactured for the
application of BMT cutter holder combined with 1809 interface; BMT cutter holder combined with 1809 interface
can provide high machining accuracy and cutting rigidity, and is suitable for heavy cutting machines. BMT cutter
holder has the following advantages:
●
Globally standardized specifications, compatible with cutter holders produced by different manufacturers.
●
Cutter holder that can be changed quickly.
●
Screw fixing system that provides high cutting rigidity.
●
Locating keys that provide high-precision positioning and rigidity of cutters.
●
BMT cutter head that has high machining rigidity and is suitable for heavy cutting machines.
7
TECHNICAL INFORMATION
3. Technical Information
3.1 Technical Parameters
Specification\model of turret
Width across fiats of cutter head
Cutter holder type
Cutter position number
Maximum carrying inertia
Power output interface
Cutter transmission ratio
Maximum speed of power motor
Maximum output torque of power motor
Gear reduction ratio of Turret
Servo motor speed of Turret
Servo motor power of Turret
Minimum acceleration and deceleration time of
Turret servo motor
Cutter direction
* Single-station indexing time (loosen-indexclamp)
Time to turn 90°
Indexing frequency (90°index)
Working pressure
Working flow
Indexing accuracy
Repetition accuracy
Ambient temperature
Cutting fluid pressure Disconnect
when
(filtration
accuracy indexing
≤100μm)
Not
disconnect
when indexing
Degree of protection
Y axis
Mode 1: motor torque (synchronous belt)
Mode 1: motor reduction ratio (synchronous
belt)
8
rpm
Kw
s
TCSDY80H
330/350
45/55
12T
2.5
DIN1809
1:1
5000
25
48:1
3000
0.75
0.5
s
CW/CCW
0.8
s
min-1
MPa
L/min
s
s
℃
MPa
0.5
18
3.5
18
±4
±1.6
5~40
2
MPa
0.7
mm
BMT
N
Kgm2
rpm
NM
IP65
NM
4
1:2
TECHNICAL INFORMATION
Mode 2: motor torque (optional direct
connection)
Mode 2: motor reduction ratio (optional direct
connection)
Maximum allowable feed rate
Working stroke
Stroke limit
Lead screw diameter
Lead screw pitch
Lead screw accuracy
Allowable feed force
Maximum hydraulic brake pressure (YC1)
Maximum hydraulic brake pressure (YC2)
Back clearance
Positioning accuracy
Net weight (including 350 across fiats of cutter
head)
NM
8
1:1
m/min
mm
mm
mm
mm
ISO
KN
Mpa
Mpa
um
um
Kg
10
±45
±50
32
5
3
10
4.5
3.5
≤20
≤20
≈235
*: Excluding electrical lag time
9
TECHNICAL INFORMATION
3.2 Allowable Load
The data shown below are measured under static load. In the case of impact load (discontinuous cutting), the
load value will obviously decrease.
Turret model
TCSDY80H
Maximum tangential torque Fy x ds (Nm)
1800
Maximum tilting torque (pushing and pressing) 2500
Fz1 x ds (Nm)
Maximum tilting torque (lifting) Fz2 x ds(Nm) 2200
Maximum radial force Fx(N)
14000
Unbalanced torque (Nm)
35
Safety factor ≥1.3
10
Power cutter drive motor
interface
Rail clamping
TCSDY80H-12T-330 (direct connection)
Power motor
interface
Y axis assisted
clamping
TECHNICAL INFORMATION
3.3 Outline Dimension
Stroke limit
Stroke limit
11
Power cutter drive motor
interface
Power motor
interface
12
TCSDY80H-12T-330 (synchronous belt)
Rail clamping
Y axis assisted
clamping
TECHNICAL INFORMATION
Stroke limit
Stroke limit
Power cutter drive motor
interface
Power motor
interface
TCSDY80H-12T-350 (synchronous belt)
Rail clamping
Y axis assisted
clamping
TECHNICAL INFORMATION
Stroke limit
Stroke limit
13
Power cutter drive motor
interface
Power motor
interface
14
TCSDY80H-12T-350 (direct connection)
Rail clamping
Y axis assisted
clamping
TECHNICAL INFORMATION
Stroke limit
Stroke limit
TECHNICAL INFORMATION
3.4 Cutter Interferogram
BMT45 Cutter head
BMT55 Cutter head
15
TECHNICAL INFORMATION
3.5 Cutter Holder
The BMT cutter holder transmission system used by TCSM Middle Y Axis Power Turret is designed and
manufactured according to the specification of DIN1809. The typical structure of BMT cutter holder applied to
TCSM turret is as follows:
BMT45 power cutter holder
BMT55 power cutter
holder
16
TECHNICAL INFORMATION
The interface between BMT cutter holder and TCSM cutter head is as follows:
Front end face
of cutter head
Turret model
ΦA(mm)
B
C
D
E
F
G
H
J
K
L
ΦM
N
P
BMT45
45
43
36
7
15
15
M8X15
58
58
16
16
6
16.5
29
BMT55
55
35
41
7
15
15
M10X18
64
64
18
18
6
14
32
17
INSTALLATION
4. Installation
Before shipment, TCSM has completed an operation test. The product has been factory set to cutter head mode and
origin position.
Confirm the items to be
delivered
Start installing the
program
Confirm the flatness and
cleanliness of all contact
surfaces of the mechanism plane
Contact the agent
or TCSM
Customer Service
Prepare the program
according to the sequence
diagram and the origin
reset diagram
Set the drive parameters
Confirm that the
mechanism platform
is aligned with the
machining spindle
Set the oil pressure to 3.0MPa
Align and correct the
turret based on the
machining spindle
Bleed the air blocked in
the oil pressure pipeline
Connect the hydraulic
oil and coolant
pipelines
Set the oil pressure to 3.5MPa
Remove all fixing jigs
Connect the sensor
cable to the controller
Complete setting
Connect the servo motor
and the drive to the
controller
18
INSTALLATION
4.1 Rated Bolt Locking Torque
This turret uses bolts with a strength of 12.9; Unless otherwise specified herein, it generally uses rated bolts,
and the locking torque is shown in the following Table:
Specification
M3 x 0.5
M4 x 0.7
M5 x 0.8
M6 x 1
M8 x 1.25
M10 x 1.5
M12 x 1.75
M14 x 2
M16 x 2
Locking torque (Nm)
2.1
4.9
9.8
17
41
80
139
223
343
19
INSTALLATION
4.3. Installation of directly coupled motor
Directly coupled Y axis
motor (with locking brake)
Motor shaft diameter
Directly coupled Y axis
motor connection seat
Flexible coupling
Lead screw lead
Rated torque of
the motor
Unit
mm
Nm
TCSDY80H
5
8
Installation of the directly coupled Y axis motor
① Adjust the flexible coupling in place and then install it on the motor shaft;
② Install the motor to the directly coupled Y axis motor connection plate and lock it with bolts;
③ Lock the flexible coupling.
20
INSTALLATION
4.4 Installation of synchronous belt motor
Installation of the Y axis motor coupled by synchronous belt
① Install the small synchronous pulley and the small synchronous pulley expansion sleeve to the motor shaft;
② Install the Y axis motor to the Y axis motor connection plate and lock it with bolts;
③ Install the Y axis motor to the Y axis pillar;
④ Install the synchronous belt to the synchronous pulley;
⑤ Tension the synchronous belt with the synchronous belt tensioning screw;
⑥ Lock the connection plate of the Y axis motor coupled by synchronous belt with bolts;
Screw lead
Rated torque of the
motor
Reduction ratio of
synchronous belt gear
Unit
mm
NM
TCSDY80H
5
4
i
1:2
21
INSTALLATION
4.5 Installation of power motor
Power motor interface
Bevel gear shaft
When the power interface slot
is at the positioning location,
the cutter head can rotate to
change cutter
22
When the power interface slot is
not at the positioning location,
the cutter head cannot rotate to
change cutter
INSTALLATION
4.6 Install Turret on the Machine
① The mounting hole of the suspension pin is set at the last foot stand of the turret, and only one suspension
pin is required when in use;
Suspension
pin position
Bolt
Washer
Suspension pin
Machine tool
platform
Deep pin hole
② Drill the depth of the suspension pin mounting hole and use the suspension pin provided by TCSM;
23
INSTALLATION
③ Put the suspension pin into the mounting hole, and then install the turret on the suspension pin;
④ Install the washer and lock the bolt according to the rated locking torque
Note: Confirm the position and depth of the mounting hole of the suspension pin, and ensure the flatness and
cleanliness of all contact surfaces.
24
INSTALLATION
4.7 Lubrication of guide rail and lead screw
The Y-axis lead screw and guide rail of Middle Y-axis Power Turret are lubricated by filling oil from a positive
displacement oil distributor, thus a lubrication pump is required for filling oil. It is recommended to pump oil once
every 30-40 minutes, and it is necessary to ensure that the oil distributor is filled with oil when pumping oil, wherein
46# guide rail oil is used as the lubricating oil.
Positive displacement oil distributor
(lubrication of screw & guide rail)
4.8 Cutter Holder Installation
Do not change the cutter holder when the cutter head or cutter is in operation, otherwise the
driving mechanism will be overloaded and the machine will be damaged.
The cutter holder shall be installed or replaced in a horizontal position as much as possible. It
is strictly forbidden to change the cutter in the working position. Before installation, the contact
surface between cutter head and cutter holder shall be cleaned in advance. In order to avoid the
vibration caused by imbalance and ensure the service life of the turret, the cutter holder shall be
evenly distributed on the cutter head, and shall not be concentrated on one side or a certain position
of the cutter head.
4.8.1 Installation of cutter holder
Installation steps of power cutter holder:
① Check whether the cutter head plug has been installed; if so, first use the pin puller to pull out the cutter
head plug;
② Check whether the sealing ring of the power cutter holder is in good condition, and apply grease to the
sealing ring position;
③ Align the handle of the power cutter holder with the front end of the cutter head, and put it into the power
cutter holder;
④ Lock the cutter holder bolts.
Installation steps of non power cutter holder:
① Check whether the cutter head plug has been installed; if not, install the cutter head plug first;
② Install the non power cutter holder;
③ Lock the cutter holder bolts.
25
INSTALLATION
4.8.2 Cutter disassembly and replacement
It is strictly forbidden to change the cutter in the working position!
When disassembling and replacing the cutter, two wrenches must be used to replace it, so as to
avoid damage to the transmission system or offset of the origin.
4.9 Drive Installation
Improper installation environment or improper installation may cause damage to the drive or
affect its normal function and service life!
4.9.1 Environmental conditions
The drive installation environment must meet the following conditions:
● Ambient temperature: 0 ~+55℃ (the ambient temperature is 40℃~55℃, and the average load rate shall
not exceed 80%) (non-freezing);
●
Ambient humidity: below 90%RH (non-condensate);
●
Storage temperature: -20℃ ~ 85℃ (non-freezing);
●
Storage humidity: below 90%RH (non-condensate);
●
Vibration: less than 4.9m/s2, impact: less than 19.6m/s2;
●
Protection level 1: IP10;
●
Elevation: below 1000m;
●
Please install it in an installation cabinet free from sunlight and rain;
● Do not use this product near environments with corrosive and flammable gas such as hydrogen sulfide,
chlorine, ammonia, sulfur, chlorinated gas, acid, alkali and salt, and combustible materials;
26
●
Please do not install it in an environment with high temperature, humidity, dust and metal dust;
●
Place with no vibration.
INSTALLATION
4.9.2 Overall dimensions of drive
Screw hole
Structure
L(mm)
H(mm)
D(mm)
L1(mm)
H1(mm)
D1(mm)
SIZE A
50
160
173
40
150
75
Screw
hole
2-M4
Locking torque
(Nm)
0.6~1.2
27
INSTALLATION
S/N
1
2
Name
CN5
Analog monitoring signal
terminal
Nixie tube display
3
Key operator
Uses
When adjusting the gain, it is convenient to observe the signal state.
Measuring instruments such as oscillograph can be connected through
this terminal
5-digit 7-segment LED nixie tube is used to display the running state and
parameter setting of servo
Save the modification and enter the next
menu
Shift to the left from the current flash digit
Long press: page turning when more than
5 digits are displayed
Reduce the current flash digit setting
Increase the current flash digit setting
Switch function codes in turn
4
CHARGE
Bus voltage indicator light
5
L1C, L2C
Control loop power input
terminals
R, S, T
main loop power input
terminals
P ⊕, ⊖
Servo bus terminal
P⊕, D, C
External braking resistor
connection terminal
6
7
8
9
10
11
12
13
28
U, V, W
Servo motor connection
terminal
◒PEL
grounding terminal
CN2
Encoder connection terminal
CN1
Control terminal
CN3, CN4
Communication terminals
Used to indicate that the bus capacitor is in a charged state. When the
indicator light is on, even if the main loop power supply is OFF, the
internal capacitor of the servo unit may still be charged; Therefore, do
not touch the power terminal when the light is on to avoid electric shock.
Refer to the rated voltage level of nameplate to input power supply of
control loop
Refer to rated voltage level of nameplate to input power supply of main
loop
DC bus terminal, used for multiple servo common DC buses
By default, connect short wires between P ⊕-D. When external braking
resistor is connected, remove the short wires to make open circuit
between P⊕-D, and connect the external braking resistor between P⊕C.
Connect servo motor U, V and W boxes
Connect with power supply and motor grounding terminal for grounding
treatment
Connect with motor encoder terminal
Ports for command input signals and other input and output signals
They are connected in parallel, and connected with RS-232 and RS-458
communication instruction devices
INSTALLATION
4.9.3 Installation requirements and precautions
Installation requirements are as follows:
● Install vertically, with the front facing outwards and the top facing upwards, to ensure firm fixation (M4 screw:
tightening torque of 0.6-1.2Nm);
●
The connection distance from the upper computer is no more than 3m;
●
Avoid drilling cuttings or other foreign bodies falling into the drive;
●
Ensure that the drive is installed on non-combustible materials;
●
The ground terminal of the drive must be well grounded.
Precautions in installation:
●
To ensure cooling by fans and natural convection, please refer to the following figure and reserve sufficient
space around the servo drive. ● Please install a cooling fan at the upper part of the servo drive. In order not
to cause local over-high ambient temperature of the servo drive, the temperature in the electric cabinet shall be
kept uniform.
●
When installing side by side, it is recommended to reserve a spacing of more than 10mm on both lateral sides
(if limited by installation space, no spacing is allowed), and a spacing of more than 50mm on both longitudinal
sides.
Air outlet
Air outlet
More than 10mm
Air outlet
Air outlet
More than 50mm
20mm
More
than
20mm
More
than
More than
50mm
Air inlet
Air inlet
Air inlet
Vertically
upward
installation
Air inlet
29
INSTALLATION
4.9.4 Operation panel description of drive
Drive model and barcode
Panel display
Name
General function
MODE key
Switch between various modes and return to the previous menu
UP key
Increase the flash digit value of LED nixie tube
DOWN key
Reduce the flash digit value of LED nixie tube
SHIFT key
SET key
Change the flash digit of LED nixie tube
View the high-order values of data with a length greater than 5 digits
Enter the next menu
Execute the commands such as storing parameter settings
Example of panel operation:
Servo status
display
Servo ready
Parameter group
display
Intra-group
offset display
Parameter
display
Parameter setting
is complete
30
INSTALLATION
4.9.5 List of drive function codes
Function
code
Name
Setting range
Unit
Factory
value
Setting
mode
H0d.20
731 alarm clear
0~1
1
0
Shutdown
setting
H02.02
Rotation forward direction
selection
0~1
1
0
Shutdown
setting
0- Not enable
H05.56
Enable cutter reset
1- Enable the cutter
reset
-
0
Operation
setting
H05.57
Total cutter value setting
2~12
1
12
Energize
again
H05.65
Forward running clearance
compensation
-9000~9000
0.0001 turn of
motor
0
Operation
setting
H05.66
Reverse running clearance
compensation
-9000~9000
0.0001 turn of
motor
0
Operation
setting
H05.80
Transmission ratio of
mechanical structure
1~65535
1
45
Energize
again
Setting of running speed and acceleration and deceleration time
H11.14
Running speed of adjacent
cutter positions
1~6000
1rpm
3000
Operation
setting
H11.15
Acceleration and
deceleration time of
adjacent cutter positions
0~65535
1ms
50
Operation
setting
H11.24
Changing speed of nonadjacent cutter positions
1~6000
1rpm
3000
Operation
setting
H11.25
Acceleration and
deceleration of nonadjacent cutter positions
0~65535
1ms
50
Operation
setting
Display function code part
H0B.03
Input signal monitoring
1~512
1
Display
H0B.05
Output signal monitoring
1~256
1
Display
31
INSTALLATION
4.10 Electrical Connection
Since there is a danger of high-voltage electric shock, the main power supply must be turned
off and operated by professional personnel who have received electrical safety training and
authorization!
Note: Incorrect wiring may cause damage to the turret or machine tool!
4.10.1 General plan
Power source
Three-phase
220Vac
Cable for servo drive analog monitoring
Circuit breaker for wiring
Used to protect the power cord,
and cut off circuit when
overcurrent.
Noise filter
Install the noise filter
To prevent the
external noise from the power cord
Servo drive parallel multi-unit communication cable
(S6-L-T01-0.3)
Electromagnetic
contactor
Switch on/off servo power
Please install the surge
suppressor in use
Braking resistor
When the bus capacitor is
insufficient, the P-C terminal
shall be connected with an
external braking resistor.
Note 2
Servo drive PC communication cable (S6-L-T00-3.0)
Note
1
Servo drive PLC communication cable (S6-L-T02-2.0)
Servo drive input/output cable
Servo motor encoder cable
System grounding
Cable for main circuit of servo motor
Locking brake power
source
24Vdc power, used when
the servo motor has a
locking brake
Electromagnetic contactor
Braking control signal, switch
on/off the brake power Please
install the surge suppressor in use
Breakout
board
32
INSTALLATION
CN2 (2500-wire
encoder)
Pin Distribution Diagram of Servo Drive Terminal
The above figure shows the pin arrangement of the drive terminal.
33
INSTALLATION
Examples of braking resistor wiring and selection:
Not connect to
external
braking
resistor
terminal
Connect the braking
resistor between P/+ and C
and remove the short wires
between P/+ and D
Description of Correct Wiring of Braking Resistor and Examples of Incorrect Wiring
Precautions for braking resistor wiring:
① Please do not connect the external braking resistor directly to the positive and negative P ⊕ and ⊖ of the
bus, otherwise it will cause explosion and fire;
② When using the external braking resistor, please remove the short line between P ⊕ and D; otherwise, the
brake pipe will be damaged by overcurrent;
③ The resistance value of external braking resistor shall not be less than the minimum allowable resistance
value, otherwise it will cause 201 alarm or damage to the drive;
④ Please confirm that the braking resistor parameters H02.25, H02.26 and H02.27 have been set correctly
before using the servo;
⑤ Please install external braking resistor on incombustible materials such as metal.
4.10.2 Specifications of drive wiring
Screw
Dimension Drawing of Drive Terminal Block
34
INSTALLATION
Structure X(mm)
SIZE A
6.8
Y(mm)
7.6
Data related to drive terminal block
Main circuit terminal
Z(mm)
Screw
Locking torque
(Nm)
6.3
M3
0.4~0.6
combination
screw
600P series drive current specification
Rated input current (A)
Rated output current
(A)
7.9 (single-phase) /3.7
5.5
(three-phase)
Drive model IS600P□□□□I
SIZE A
PE grounding terminal
Screw size
Locking torque
(Nm)
M4
0.6~1.2
S5R5
Maximum output
current (A)
16.9
Recommended cable and model for main circuit of 600P series drive
Drive model IS600P□□□□I
L1C、L2C
R、S、T
P⊕、C
U、V、W
SIZE A
S5R5
18AWG
16AWG
16AWG
16AWG
(0.82mm2)
(1.31mm2)
(1.31mm2)
(1.31mm2)
Recommended lugs for main circuit of 600P series drive
Drive model IS600P□□□□I
L1C、L2C
R、S、T
P⊕、C
U、V、W
SIZE A
S5R5
TVR 1.25-3
TVR 1.25-3
TVR 1.25-3
TVR 1.25-3
TVS 1.25-3
TVS 1.25-3
TVS 1.25-3
TVS 1.25-3
Lug model
1.25-3
1.25-4
TVR series
2-3M
2-4
5.5-3
5.5-4
TVS series
1.25-3
1.25-4W
2-3W
5.5-3
5.5-4
D(mm)
4.0
4.0
4.5
4.5
6.3
6.3
4.0
4.0
4.5
6.3
6.3
Lug size and appearance
d2(mm) B(mm)
3.7
5.5
4.3
8.0
3.7
6.6
4.3
8.5
3.7
9.5
4.3
9.5
3.2
4.3
3.7
3.2
4.3
PE
14AWG
(2.09mm2)
PE
TVR 2-4
Lug appearance diagram
5.7
7.2
6.2
7.3
8.2
35
INSTALLATION
4.10.3 Size and installation of breakout board
The breakout board shall be installed with standard 35mm card-track.
4.10.4 Installation and connection of absolute encoder battery box
Step 1
Step 2
Installation Diagram of Absolute Encoder Battery Box
36
Step 3
INSTALLATION
Wiring Diagram of Absolute Value Encoder Battery Box
Description of absolute value encoder battery information
Rating
Item and unit
Condition
Minimu Typical Maximu
m
m
External battery voltage (V)
3.2
3.6
5
During standby operation
Circuit fault voltage (V)
2.6
During standby operation
Battery alarm voltage (V)
2.85
3
3.15
Battery consumption circuit
2
During normal operation
(uA)
Battery consumption circuit
10
During standby operation,
(uA)
the shaft is stationary
Ambient temperature of the
-60
85
battery (°C)
Note: The above values are measured at the ambient temperature of 20℃.
4.10.5 Motor installation environment
●
Operating ambient temperature: 0 ~+40℃ (non-freezing);
●
Operating ambient humidity: 20%~90%RH (non-condensate);
●
Storage temperature: -20℃~60℃ (maximum temperature guarantee: 80°C for 72 hours);
●
Storage humidity: 20%~90%RH (non-condensate);
●
Vibration: less than 49m/s2, impact: less than 490m/s2;
37
INSTALLATION
●
Altitude: below 1000m; Derated if above 1000m;
●
Do not use this product near environments with corrosive and flammable gas such as hydrogen sulfide, chlorine,
ammonia, sulfur, chlorinated gas, acid, alkali and salt, and combustible materials;
●
In the case of grinding fluid, oil mist, iron powder, cutting fluid, etc., please select the model with oil seal;
●
Places away from heat sources such as stoves;
●
Do not use the motor in a closed environment. Closed environment will lead to high temperature of motor and
shorten its service life.
4.10.6 Instructions for drive wiring
●
Input power: power of 1.4KVA;
Control loop: for single-phase AC220-240V, 50/60Hz±5%; Rated current (220V): 0.2A; Main loop: for threephase AC200-240V, 50/60Hz±5%; Rated current (220V): 3.7A;
●
I/O signal: PNP/NPN, DC24V, input current 5mA; Maximum output current: 10mA (the load shall not be a
relay);
●
Be sure to install a qualified non-fuse circuit breaker that meets IEC standard or UL certification during input
power supply and driving. The breaking capacity of the circuit breaker is below 5000Arms, and the rated
current of the circuit breaker is 6A when the three-phase voltage is 200V;
●
Confirm the wiring according to the wiring diagram, do not connect unused signals, and unused terminals shall
not be used as relay terminals;
●
The wiring shall be made within 3 meters from the upper computer and within 20 meters from the encoder.
Please try to connect with the shortest length when wiring;
●
Please keep the distance between the power lines (the high-voltage loop of the power cord, motor wire, etc.)
more than 30cm from the signal line, and do not place them in the same wiring trough;
●
The output terminals U, V and W of the drive must be connected to the motor winding one by one, otherwise
it will cause the motor anomaly; the input power cord shall not be connected to the output terminals U, V and
W, otherwise it will cause damage to the drive;
●
The drive and shielded wire must be reliably grounded;
●
No capacitor, over-voltage absorber and noise filter shall be installed at the output of the drive;
●
Generally, no external braking resistor is required;
●
To prevent accidental action, emergency stop switch shall be set to ensure safety;
●
There shall be no virtual welding, short circuit of solder joint/wire and incorrect pin position in each joint, and
the screws must be tightened;
●
There shall be no cable damage, pulling, heavy pressure, excessive bending, etc., and the bending radius of the
cable shall be more than 10 times the outer diameter of the cable itself;
●
Do not turn on the main power supply before wiring is completed to prevent electric shock;
●
Do not touch the power terminal before the CHARGE indicator light goes out, and then check it.
38
INSTALLATION
4.10.7 Description of breakout board pin
Cutter number output 1 (P1)
Cutter number output 2 (P2)
Cutter number output 3 (P3)
Cutter number output 4 (P4)
Servo anomaly (ALM)
Positioning completed (INP)
Standby terminal
Common input terminal (SI-COM)
Common output terminal (SOCOM)
Mode switching (MDC)
Trigger/return to zero (PTRG)
Cutter number input 4 (POS4)
Cutter number input 3 (POS3)
Cutter number input 2 (POS2)
Cutter number input 1 (POS4)
Servo enable (SON)
● CN1 is the control signal connection terminal, which is connected to the I/O port of the system, and the driving
side is a 44-pin bonding wire hole seat;
● The shielding wires of control signal cable and encoder cable shall be connected with the metal shell of the
plug;
●
Do not connect unused pins and do not use them as relay terminals.
Common termination method:
① The output of the system is at low level and the input is at high level:
44 pins (output common terminal) and 47 pins (input common terminal) are connected to the system +24V,
and 50 pins (standby terminal) are connected to the system 0V;
39
INSTALLATION
② The system output and input are at high level:
44 pins (common output terminal) are connected to system +24V,47 pins (common input terminal) are
connected to system 0V, and 50 pins (standby terminal) are not connected;
③ The system output and input are at low level:
44 pins (common output terminal) are connected to the system 0V,47 pins (common input terminal) are
connected to the system 24V, and 50 pins (standby terminal) are not connected.
4.10.8 Anti-interference countermeasures of electrical connection
To suppress interference, please take the following measures:
① Use the shortest connecting cable for command input and encoder wiring.
② Use thick wires for grounding as much as possible. (2mm2 or above)
●
It is recommended to use D type or above for grounding (the grounding resistance value is below 100Ω).
●
It must be grounded at one point.
③ Please use a noise filter to prevent radio frequency interference. Please install a noise filter at the input side
of the power cord when it is used in a civil environment or in an environment with strong power
interference noise.
④ To prevent misoperation caused by electromagnetic interference, the following treatment methods can be
adopted:
●
Install the superior device and noise filter near the servo drive as much as possible;
●
Install surge suppressor on the coils of relay, screw tube and electromagnetic contactor;
●
When wiring, please separate the strong current line from the weak current line, and keep an interval
of more than 30cm. Do not put them in the same pipe or bundle them together;
●
Do not share power supply with electric welding machine, electric discharge machining equipment,
etc. When there is a high frequency generator nearby, please install a noise filter on the input side of
the power cord.
Examples of anti-interference wiring:
The main circuit of this servo drive adopts "Highspeed switching elements". This may cause switching
noise to affect the normal operation of the system,
depending on the difference between the peripheral
wiring and grounding treatment of servo drive.
Therefore, correct grounding method and wiring
treatment must be adopted, and noise filters must be
added when necessary.
Servo drive
Noise
filter
More than
3.5mm2
More than 3.5mm2
2
More than 2.0mm
Connect to earth
Connect to
floor
Examples of anti-interference wiring
40
INSTALLATION
Note:
● Please use a thick wire of more than 3.5mm2 as far as possible for the outer box connection wires used
for grounding. (braided copper wire is recommended)
Grounding treatment:
① Grounding of servo motor housing
Please connect the grounding terminal of servo motor with the grounding terminal PE of servo drive, and
reliably ground the PE terminal to reduce the potential electromagnetic interference.
② Grounding of power shielding layer
Please ground the shielding layer or metal conduit in the main circuit of the motor at both ends. It is
recommended to adopt crimping method to ensure good lap joint.
③ Grounding of servo drive
The grounding terminal PE of the servo drive shall be reliably grounded, and the fixing screws shall be
tightened to keep good contact.
4.10.9 Precautions in cable use
① Do not bend or strain the cable. As the diameter of the core wire of the signal cable is only 0.2mm or 0.3mm
and it is easy to break it, please pay attention when using it.
② When the cables need to be moved, please use flexible cables, since ordinary cables are prone to damage
after long-term bending. The low-power motor's cable cannot be used for cable movement.
③ When using the cable protection chain, please ensure that:
●
The bending radius of the cable is more than 10 times of the outer diameter of the cable;
●
Do not fix or bundle the wiring in the cable protection chain, only bundle the two immovable ends
of the cable protection chain;
●
Do not wind or twist the cable;
●
The duty factor in the cable protection chain shall be below 60%;
●
Do not mix cables with different shapes during wiring, to prevent thin wires being pressed and
broken by thick wires. If it is required to mix cables, please set a partition device among the cables.
Cable towing chain
Cable
Terminal part of cable
Schematic Diagram of Cable Protection Chain
41
INSTALLATION
4.11 Hydraulic Pressure System
Hydraulic Diagram of Turret:
G: not included in the shipping standard
Recommended selection of tubing length and tubing
diameter
Turret model
TCSDY80H
≤6m
8
Length >6m
10
Function list
Turret lock
Turret unlock
Electromagnet a Electromagnet b
+
+
Specifications of hydraulic oil
Working pressure of hydraulic 3.5±0.2
oil (MPa)
Grade of filter paper (µm)
20
Viscosity of hydraulic oil
32~46
(mm2/s)
Recommended operating
25~55
temperature of hydraulic oil
(°C)
Note: When the locking sound of the turret is loud due
to the excessive locking speed of the fluted disc, the
locking speed can be controlled by adjusting the flow of
the throttle valve to reduce the locking sound.
42
INSTALLATION
Hydraulic Diagram
of Y Axis Brake
G: not included in the
shipping standard
Function list
Electromagnet a
Y axis auxiliary
+
brake clamping
Y axis auxiliary
brake loosening
YC1:
① Can be used when the Y-axis is moving alone (not in conjunction
with other axes) and provide some auxiliary damping to improve
milling effect;
② Can be used in conjunction with YC2 when the Y-axis is not
moving;
③ May not be used if there are other reasons;
④ When the working pressure is 3.5~4.5Mpa, the damping may rise
along with the increase of the pressure.
YC2:
① Used when the Y axis is not moving to provide auxiliary clamping, which can produce a larger clamping
force and significantly improve the rigidity of the Y axis;
② May not be used when Y axis load is slight;
③ Can not be used during frequent start/stop (e.g. in hand pulse condition) due to slight hysteresis delay in the
hydraulic system;
④ When the working pressure is ≤3.5Mpa, the clamping force may rise along with the increase of the pressure,
and over high pressure may cause Y axis damage;
⑤ There may be a small amount of lubricant extrusion on the rear guide surface when you use it for the first
time or use it again after a lengthy shutdown, which is a normal phenomenon.
43
WORKING PRINCIPLE
5. Working Principle
5.1 Overview
First, under the action of oil pressure, the piston pushes the fluted disc off, then the cutter head is indexed by
the reduction gear driven by the servo motor to complete the rough positioning, and finally, under the action of oil
pressure, the piston makes the fluted disc engage and clamp, and the cutter head realizes the fine positioning and
cutter replacement.
The turret has two working modes, namely, return-to-zero and automatic. Return-to-zero mode:
It must only be performed once in the following situations, for the drive to determine the position of cutter
number 1.
① Power on for the first time to run in after wiring;
② Replace or reinstall the servo motor;
③ Replace the drive;
④ Reinstall or replace any gear;
⑤ During the cutter replacement, it is suddenly powered off and does not turn to the working position;
⑥ During the cutter replacement, a collision occurs, and the cutter head is out of position.
Automatic mode: It is used to realize the function of automatic cutter selection nearby.
Cutter head #1 cutter-to-cutter point
44
WORKING PRINCIPLE
5.2 Work Flow Chart
5.2.1 Return-to-zero Flow Chart
Start the machine
tool
Lock the solenoid valve to
obtain power and unlock the
turret
Start returning to
zero
Whether the turret is
locked at #1 cutter
position
No
Electromagnetic valve
is working to unlock
the turret
Yes
The system gives the mode signal MDC
Manually move the
cutter head to the
position of #1 cutter
Delay by 0.5s
The system gives the trigger signal
PTRG
Note: Aligned with #1 cutter-tocutter point
Delay by 0.5s
The system stops outputting the mode and trigger
signals
The electromagnetic
valve is working to lock
the turret
The drive outputs the #1
cutter position signal
Note: This function is the same as setting parameter H05.56 to 1 by
Inovance Drive
Return-to-zero
completed
45
WORKING PRINCIPLE
5.2.2 Flow chart for cutter replacement of Middle Y Axis Power Turret
Start the machine tool
Lock the solenoid valve to
obtain power and unlock the
turret
Start replacing the
cutter
Locate the cutter drive
1. Whether there is any signal
from the directional proximity
switch
2. Whether there is a signal for
the completion of spindle servo
location
No
The cutter output by the
system is not located, resulting
in an alarm
Yes
Lock the solenoid valve to lose power;
Unlock the solenoid valve to obtain power;
Servo enable (son),
Target cutter number output (pos1-4)
No
The system detects whether there is
any signal when the proximity switch
is unlocked
T1 delay is 0.1s by default
Yes
The system gives the trigger
signal (ptrg)
T2 delay is 0.3s by default
46
The cutter output by the
system is not unlocked,
resulting in an alarm
WORKING PRINCIPLE
No
Check whether the drive output is
consistent with the target cutter number
Yes
Judge whether there is any
positioning completion signal
No
The turret cutter number output by
the system is inconsistent,
resulting in an alarm
Yes
Unlock the solenoid valve to lose power;
Lock the solenoid valve to obtain power;
The system detects whether there is any
signal when the proximity switch is
locked
T5 delay is 0.1s by default
No
The turret output by the system is
not locked, resulting in an alarm
Yes
Clear the output of servo enable, target cutter
number and trigger
End of cutter
replacement
47
WORKING PRINCIPLE
5.3 Cutter Number Truth Table
5.3.1 Enter the drive cutter number (system target cutter number)
Cutter number
Cutter number
input 1
Cutter number
input 2
Cutter number
input 3
Cutter number
input 4
1
0
2
1
3
0
4
1
5
0
6
1
7
0
8
1
9
0
10
1
11
0
12
1
0
0
1
1
0
0
1
1
0
0
1
1
0
0
0
0
1
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
1
1
1
1
5.3.2 Drive output cutter number
Cutter number
Cutter number
output 1
Cutter number
output 2
Cutter number
output 3
Cutter number
output 4
48
1
1
2
0
3
1
4
0
5
1
6
0
7
1
8
0
9
1
10
0
11
1
12
0
1
1
0
0
1
1
0
0
1
1
0
0
1
1
1
1
0
0
0
0
1
1
1
1
1
1
1
1
1
1
1
1
0
0
0
0
Outp
ut
Positioning completed
(INP)
Cutter number output
Lock the proximity
switch
Unlock the proximity
switch
Locate the cutter’ s
proximity switch
Cutter number
input
Trigger/return to zero
(PTRG)
Servo enable (SON)
Mode switching (DC)
Turret locking valve
Turret unlocking valve
# 1 cutter (T1)
Locate the
cutter drive
# 2 cutter (T2)
# 2 cutter
(T2)
Locate the
cutter drive
# 1 cutter (T1)
# 12 cutter (T12)
# 1 cutter (T1)
Indexing motor
Return-to-zero
mode
WORKING PRINCIPLE
5.4 Control Sequence Diagram of Middle Y Axis Power Turret
49
ADJUSTMENT AND CORRECTION
6. Adjustment and Correction
6.1 Calibrate the Turret on the Machine Tool Platform
① The machining center of the turret shall be the same height as the spindle center (center height H of turret,
please refer to the following Table).
Turret model
Center height H (mm)
TCSDY80H
165±50
② Assemble the turret and saddle according to the locating pins.
③ Lock the turret and unlock the fixing bolts of the box.
④ As shown in the figure below, align the turret with the Y and Z axis of the machine.
⑤ Lock the bolts according to the rated locking torque.
Spindle
Machine tool
platform
50
ADJUSTMENT AND CORRECTION
6.2 Calibration of power mechanism
Bolt
Bevel gear housing
Calibration method of turret power output mechanism:
① Remove the cutter number plate;
② Remove the cover;
③ Pull out the cylindrical pin, and slightly loosen the fixing bolts of the bevel gear housing;
④ Calibrate the bevel gear housing: rotate the binding slot to a position perpendicular to the front end of the
cutter head, insert it into the cutter holder, rotate the bevel gear housing slightly so that the upper and lower
clearances A and B between the binding slot and the handle are consistent, use a stopper to check the upper
and lower clearances A and B between the slot and the handle with a feeler gauge, and the difference shall be
less than 0.02;
⑤ Lock the bolts, and recheck the consistency between A and B.
51
ADJUSTMENT AND CORRECTION
6.3 Calibration of cutter head
Inaccurate cutter head calibration will result in binding clamping problem, directly or indirectly causing
bearing damage.
Cylindrical
pin
Bolt
Special tooling
X axis
Calibration method of cutter head after the center height of the turret is subject to displacement when a collision
occurs:
① Remove the cutter number plate;
② Take down the cover and bevel gear housing;
③ Pull out the cylindrical pin with the pin puller, and loosen the bolts slightly (the oil pressure must be turned
off in this step);
④ Install the special tooling to the position as shown in the figure, and open the hydraulic locking turret after
locking the bolts (M8);
⑤ Calibrate the parallelism of the cutter head and X axis. If it still cannot be calibrated to be parallel, it means
the fluted disc is shifted too much and shall be reset;
⑥ Lock the bolts and install the cylindrical pin (if the pin hole has been deformed or the fluted disc has been
shifted during the collision, then do not install the cylindrical pin, but lock the bolts only);
⑦ Remove the special tooling and install the bevel gear housing, cover and cutter number plate in turn.
52
ADJUSTMENT AND CORRECTION
6.4 Replacement of water outlet valve element
M3 auxiliary
hole
Water outlet
valve element
M6 set screw
Water outlet
block
Sealing ring
Spring
Troubleshooting method of water outlet valve:
① Hydraulically release the cutter head;
② Remove the M6 set screw;
③ Screw bolts in the M3 auxiliary holes and pull out the water outlet block;
④ Check whether the water outlet valve element, sealing ring and spring are damaged;
⑤ Replace damaged parts;
⑥ Install the water outlet block;
⑦ Hydraulically lock the cutter head;
⑧ Lock the water outlet block bolts.
53
MAINTENANCE
7. Troubleshooting
Troubleshooting
Symptoms
No disengagement of
the fluted disc
Cutter head does not
work
No locking signal
The system displayed
cutter number is not
consistent with the
indicated cutter number
Coolant leakage
Coolant does not flow
or the flow is too small
After the cutter head is
properly locked
Incorrect center height
Power mechanism
displacement
Power cutter does not
work
Box displacement
Oil leakage
Y-axis does not move
Too large back
clearance of Y axis
Drive alarm
54
Possible causes
The solenoid valve does not operate
Solenoid valve damaged
Power cutter interface is not located
Quasi-stop sensor piece or quasi-stop
proximity switch position
Incorrect
Quasi-stop proximity switch damaged
Drive anomaly
Locking proximity switch out of place or
loosened
Locking proximity switch damaged
The turret is not in the required state when
returning to zero
The turret is not in the required state when
returning to zero
No return-to-zero operation is executed
Cooling valve element or seal ring damaged
Elimination methods
Check the solenoid valve control
circuit
Replace the solenoid valve
Re-locate the cutter interface
Adjust the quasi-stop sensor piece or
quasi-stop proximity
switch
Replace quasi-stop proximity switch
Remove the alarm and restart
Re-adjust or fix the proximity switch
Replace the locking proximity switch
Return to zero again
Return to zero again
Execute return-to-zero operation
Coolant passage is blocked
Replace cooling valve element or
sealing ring
Clear coolant passage; remove coolant
valve element if necessary
Collision
See 6.3 Calibration of cutter head
Collision
See 6.2 Calibration of power
mechanism
Replace damaged parts
Replace damaged parts
Power drive motor damaged
Gears, bearings damaged
Collision
Sealing ring damaged
Flexible coupling is not installed properly
(direct connection)
Synchronous pulley not installed properly
(synchronous belt connection)
Y axis motor damaged
Auxiliary brake is not loosened when Y axis is
moving
Screw or bearing damaged
/
Re-align the turret and fix it
Replace the sealing ring
Reinstall
Reinstall
Replace the motor
Loosen auxiliary brake in advance
Replace the screw or bearing
See the appendix.
MAINTENANCE
8. Maintenance
① Before any maintenance, please turn off all power sources or use the emergency switch of
the machine;
② Switch the motor protection switch to the OFF position;
③ Before any maintenance, please complete the cleaning work first.
8.1 Maintenance Period
Item
Lubrication of each part
Hydraulic oil
Update of all sealing rings
Check interval
2000 working hours
4000 working hours
5 years
8.2 Lubrication
8.2.1 Lubrication of turret gearbox
Middle Y Axis Power Turret has been lubricated and sealed when the gearbox is generally assembled. In case
of lack of oil, fill the 46# anti-wear hydraulic oil through the filler until above the centerline of the oil immersion
lens; If the internal lubricating oil needs to be replaced, pull out the oil port plug to drain the original lubricating oil,
and then install the plug.
Oil filler
Oil port
55
MAINTENANCE
8.2.2 Lubrication of cutter holder
Apply lubricating oil to the cutter holder before its use, so as to facilitate disassembly and assembly.
8.2.3 Lubrication of bearing and sealing ring
Element name
Bearing
Sealing ring
Operation mode
Fill 1/3 of the bearing space
Fill all the space of the sealing ring
8.3 Hydraulic pressure and coolant
8.3.1 Hydraulic oil
① Check the capacity of hydraulic oil in the oil tank;
② Check all pipelines for oil leakage;
③ Check whether the hydraulic pump and solenoid valve operate properly;
④ Check whether the hydraulic oil pressure is sufficient.
8.3.2 Cutting fluid or coolant
① Check the capacity of cutting fluid or coolant;
② Check all pipelines for leakage;
③ Check whether the water pump and solenoid valve operate properly;
④Check whether the cutting fluid or coolant pressure is sufficient.
8.4 Oil Product Specification
8.4.1 Lubricating oil
① Please turn off all power sources before any maintenance;
② Use lubricating oil with quality not lower than the national standard to ensure the stability and service life
of the system;
56
SCRAP DISPOSAL
③ Avoid mixing lubricating oil with the following substances: Polygycol, methyl phenyl silicone oil, PFAE,
polyurethane;
④ Check and replenish lubricating oil every 2000 working hours.
8.4.2 Hydraulic oil
① Please turn off all power sources before any maintenance;
② It is recommended to use 46# national standard hydraulic oil to ensure the stability and service life of the
system;
③ Add the correct amount of oil into the oil tank according to the amount of oil specified by the machine tool
manufacturer;
④ If the type of hydraulic oil is to be changed, please contact the machine tool manufacturer.
8.5 Update of Sealing Ring
The sealing ring of Middle Y Axis Power Turret shall be completely updated every five years. Please contact TCSM
for information about maintenance.
9. Scrap Disposal
① Disassemble the parts of the turret, take out all the seals, and clean the oil stain;
② All parts shall be classified according to materials, and treated or recycled according to local resource recycling
methods. Note: Improper disposal may cause harm to the environment!
Appendix: Elimination of Drive Alarm
1. Anomaly Alarm Description
When ER is displayed on the two leftmost LEDs of the drive, it indicates that the drive cannot work properly
at present. Users can continue to operate the drive according to the normal procedure after troubleshooting according
to the countermeasures in the following section. If the anomaly alarm still cannot be cleared, please contact the
dealer or manufacturer for further treatment.
When an anomaly alarm occurs, the LED displays as shown in the figure below:
Display
Name
Current warning code
Description
Er: There is a fault or warning in the servo drive 941:
Warning code
57
APPENDIX: ELIMINATION OF DRIVE ALARM
2. Anomaly Elimination Countermeasure
Appendix: Elimination of Drive Alarm
Anomaly
alarm
number
Er.136
Anomaly alarm
description
Failure to connect
encoder
Elimination countermeasure
1. Plug and unplug both sides of encoder cable (motor side
and drive side) and then power on again;
2. If countermeasure 1 fails, replace the motor or encoder
cable.
Alarm
clearing
mode
Power on
again
1. Disconnect the UVW cable, and replace the drive if the
drive still gives an alarm after power-on again;
Er.200
Overcurrent
2. If the drive does not give an alarm after power-on again
on the basis of countermeasure 1,
Power on
again
first reduce the cutter replacement speed and the acceleration
and deceleration, and if there is no effect, change the motor
or power cable.
1 Reduce cutter replacement speed and acceleration;
Er.234
Runaway
2. If countermeasure 1 fails, replace the motor or encoder
cable.
1. Change H05.56 to 1, wait for 3 seconds and restart the
drive;
Er.258
Cutter deviates from
the correct position 2. Manually run to the first cutter position to reset the cutter;
Power on
again
Power on
again
3. Manually run to the next cutter position.
1. Check whether the mechanical part is stuck;
2. Check whether the forward and reverse clearance
compensation is set reasonably;
Er.630
Motor running fault
3. Check whether the UVW line of the motor is connected in
sequence;
Power on
again
4. Check whether the motor power cable is broken, and
change the cable for verification;
5. Replace the motor.
1. Make sure the encoder battery is connected;
2. Set H0D.20 to 1, and then restart the drive;
Er.731
3. Please unplug the cable again;
Power supply failure
of encoder battery 4. Test whether the battery is lower than 3V; if so, replace
the encoder battery;
Power on
again
5. Replace the encoder cable;
6. Replace the motor or drive.
Er.740
58
1. Plug and unplug both sides of encoder cable (motor side
Encoder interference and drive side);
fault
2. Replace the motor or encoder cable.
Power on
again
APPENDIX: ELIMINATION OF DRIVE ALARM
Er.941
The change
parameters shall take
1. Power on again
effect after power on
again
Power on
again
Er.A14
DI cutter number
combination input
1. Check whether the cutter number command given by the
exceeds the total
system exceeds the value of H05-57;
cutter number set for
H05-57
No need to
power on
again
Er.A15
Cutter replacement
timeout fault
Power on
again
Check whether the hydraulic valve is locked and whether the
machinery is locked
1. Check whether the mechanical part is stuck;
Er.b00
2. Check whether the UVW line of the motor is connected in
The motor position is sequence;
out of tolerance
3. Check whether the motor power cable is broken, and
change the cable for verification;
Power on
again
4. Replace the motor or encoder cable.
59
南 京 赞 钢 机 电 有 限 责 任 公 司
NANJING PRASTEEL INDUSTRIAL CO., LTD.
Add: 903, Mingfa Financial Center, No. 11 Pukou
地址:江苏省南京市浦口区浦口大道 11
Avenue, Pukou District, Nanjing 211800 P.R China
号明发新城金融中心 903
電話:+86 25 8496 2927
Tel: +86 25 8496 2927
邮箱 :roger@prasteel.com
E-mail :roger@prasteel.com
网址: www.prasteel.com
Web: www.prasteel.com
The company reserves the right to change or discontinue the specifications. In case of
inconsistency between the specifications and the actual machine, the actual machine shall prevail.
2023.01
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