Register 1 0 Commissioning Fanuc 32 i Model-B FANUC Version 1.1 Version: 09.01.2014 EMAG ES Service Manual 04.04.14 FANUC 1/49 Register 1 0 1 Register 1 Register ................................................................................................. 2 1 General reference ................................................................................. 4 1.1 Hardware for commissioning .................................................................. 4 1.2 Software for commissioning ................................................................... 4 1.3 Touch panel EMAG 12" ......................................................................... 5 1.4 Description oft he virtual keypad ............................................................ 6 1.5 Description of push buttons .................................................................... 7 2 General settings ................................................................................... 8 2.1 Remove write protection for parameters ................................................ 8 3 Activate USB- front .............................................................................. 9 3.1 Set parameter 20 I/O CHANNEL to 4 .................................................... 9 3.2 Set parameter 300#0 PCM to 1 ........................................................... 10 4 Import of data using the USB port .................................................... 11 4.1 Import of the following data .................................................................. 11 4.2 Start the controller by using the boot menu ......................................... 11 4.3 Check the setting of the USB – front interface ..................................... 12 4.4 Changing the setting of the USB – front interface ................................ 13 4.5 Import of files ........................................................................................ 14 5 Import of data with USB interface .................................................... 16 5.1 The following data will be imported ...................................................... 16 6 Import parameter ................................................................................ 17 6.1 Import the CNC-PARA.TXT file ............................................................ 17 7 Password safety ................................................................................. 20 7.1 Set the password for safety CNC- parameter ...................................... 20 7.2 Delete PMC parameters ....................................................................... 22 8 Start the conroller with boot menu ................................................... 23 EMAG ES Service Manual 04.04.14 FANUC 2/49 Register 1 0 8.1 Clear PMC parameter file ..................................................................... 23 8.2 Import of PMC parameters ................................................................... 26 8.3 Import PMC1_PRM.TXT ...................................................................... 26 8.4 Import of PMCS_PRM.TXT .................................................................. 30 8.5 Switch machine OFF / ON.................................................................... 30 9 Setting of watch and date ................................................................. 31 10 Import of NC- programs ..................................................................... 32 10.1 Import NC-programs Cannel 1 ............................................................. 32 10.2 Import files ............................................................................................ 34 10.3 Import NC-programs Cannel 2 ............................................................. 36 10.4 Import NC-Programs LIBRARY ............................................................ 37 11 Check NC-Programs .......................................................................... 41 11.1 Check NC-Programs Cannel 1 ............................................................. 41 11.2 Check NC-Programs Cannel 2 ............................................................. 41 11.3 Check NC-Programs LIBRARY ............................................................ 42 11.4 Check NC-Programs register in primitive state .................................... 42 12 Commissioning of the axis................................................................ 43 12.1 Commissioning of the axis ................................................................... 43 13 Pro bus system................................................................................... 45 14 Parameter check sum fault ............................................................... 47 15 Spezification according to work order and machine type ............. 49 EMAG ES Service Manual 04.04.14 FANUC 3/49 1 General reference 1 Hardware for commissioning 1.1 General reference 1.1 Hardware for commissioning • USB-Stick • PCMCIA-card with adapter 1.2 Software for commissioning To be imported from network drive: T:\ELEKTRIK_SOFTWARE\FANUC\Saeulenmaschine\VLx\Version_V_X_X It is mandatory to always use the newest version number. Important: Only use software versions that are released by the engineering department. EMAG ES Service Manual 04.04.14 FANUC 4/49 1.3 General reference 1 Touch panel EMAG 12" 1.3 Touch panel EMAG 12" 1 8 2 3 6 4 7 5 1. Touch panel 12“ 2. Emergency stop 3. Machine Off 4. Machine On 5. Setting switch 6. Door 7. Options 8. USB-front interface EMAG ES Service Manual 04.04.14 FANUC 5/49 1.4 General reference 1 Description of the virtual keypad 1.4 Description of the virtual keypad The virtual keypad can be selected on / off by pushing the button ABC at the touch panel. EMAG ES Service Manual 04.04.14 FANUC 6/49 1.5 General reference 1 Description of push buttons 1.5 Description of push buttons • All grey highlighted markings refer to the operator panel EMAG 12“ • All yellow highlighted markings refer to the menu items on the screen as well as to the virtual keypad. • All pink highlighted markings refer to the input fields. EMAG ES Service Manual 04.04.14 FANUC 7/49 2 2.1 General settings 2 Remove write protection for parameters 2.1 General settings Remove write protection for parameters SET/OFS > EMAG ES > SETTING > (OPRT) > ON:1 Service Manual 04.04.14 FANUC 8/49 3 3.1 Activate USB- front 3 Set parameter 20 I/O CHANNEL to 4 3.1 Activate USB- front Set parameter 20 I/O CHANNEL to 4 SYSTEM > PARAMETER > (OPRT) ABC > 20 > NO.SRH > 4 > INPUT EMAG ES Service Manual 04.04.14 FANUC 9/49 3.2 Activate USB- front 3 Set parameter 300#0 PCM to 1 3.2 Set parameter 300#0 PCM to 1 Reference: Setting for use of the USB at the EMAG-panel ABC > 300 > NO.SRH > > P300#0 PCM > ON:1 EMAG ES Service Manual 04.04.14 FANUC 10/49 Import of data using the USB port 4 Import of the following data 4.1 4 Import of data using the USB port 4.1 Import of the following data BY27.mem (Driver for EMAG operating Interface OEM) FPF0FPDT.MEM (EMAG operating interface OEM) compiled (EMAG fault messages) IO_LINK_VLx (Hardware configuration) Macro_1.MEM (Compile cycles Channel 1) Macro_2.MEM (Compile cycles Channel 2) VLx_DCS (Safety PMC) VLx_PLC (PMC) 4.2 Start the controller by using the boot menu The controller / machine is switched off. Set the switch MTSW at the board 720-A5 MAIN CPU to position „F“ and power the machine on again. EMAG ES Service Manual 04.04.14 FANUC 11/49 Import of data using the USB port 4 Check the setting of the USB – front interface 4.3 After the boot up of the controller the screen will show the following screen: 4.3 Check the setting of the USB – front interface • Checking the settings of the USB interface on folder E:\ with the button Settings. EMAG ES Service Manual 04.04.14 FANUC 12/49 4.4 Import of data using the USB port 4 Changing the setting of the USB – front interface 4.4 Changing the setting of the USB – front interface • This can be accomplished with the following menu by pushing this button. EMAG ES Service Manual 04.04.14 FANUC 13/49 4.5 Import of data using the USB port 4 Import of files 4.5 Import of files • Activate the push button Load • Mark the file and activate the push button Load in order to load the file. EMAG ES Service Manual 04.04.14 FANUC 14/49 Import of data using the USB port 4 Import of files 4.5 Reference: This must be carried out for each file individually. The loading progress will be displayed at the status bar how far the action is in progress. • When all files are loaded follow the menue sequence till you get to reboot the controller. Wait till the controller has booted up and continue with point 5. EMAG ES Service Manual 04.04.14 FANUC 15/49 5 5.1 Import of data with USB interface 5 The following data will be imported 5.1 Import of data with USB interface The following data will be imported PMC1_PRM.TXT PMCS_PRM.TXT ALL-FLDR.TXT CNC-PARA.TXT The following data will be imported using the Fanuc surface. This will be described in the following chapters. EMAG ES Service Manual 04.04.14 FANUC 16/49 6 6.1 Import parameter 6 Import the CNC-PARA.TXT file 6.1 Import parameter Import the CNC-PARA.TXT file Reference: Make sure that prior to import the parameters the parameter 3225 is set to “0“. Therefore no password is set and all parameters can be imported. In case a password had been set the display field for parameter 3225 is empty and needs to be set (refer to chapter 6.2). SYSTEM > PARAMETER EMAG ES Service Manual 04.04.14 FANUC 17/49 Import parameter 6 Import the CNC-PARA.TXT file 6.1 > (OPTR) > F INPUT > EXEC As long as the import of data is active “INPUT“ will be flashing. After the import of data is completed “INPUT“ is turned off. EMAG ES Service Manual 04.04.14 FANUC 18/49 Import parameter 6 Import the CNC-PARA.TXT file 6.1 Reference: The message screen will display the following alarm: Switch machine OFF / On. • As soon as the controller / machine is switched off set the switch MTSW at the board 720-A5 MAIN CPU to „0“. Switch the machine / controller on again. EMAG ES Service Manual 04.04.14 FANUC 19/49 7 7.1 Password Safety 7 Set the password for safety CNC- parameter 7.1 Password Safety Set the password for safety CNC- parameter As soon as the “EMAG“ picture is displayed on the screen a random button must be pushed in order for the machine to switch to the FANUC screen. SYSTEM > PARAMETER > ABC >3225 > NO.SRH Reference: as long as the parameter 3225 is set to “0“ no password has been set. EMAG ES Service Manual 04.04.14 FANUC 20/49 Password Safety 7 Set the password for safety CNC- parameter 7.1 ABC >1320 > INPUT Reference: If the password is set the view box for parameter 3225 will be empty. EMAG ES Service Manual 04.04.14 FANUC 21/49 7.2 Password Safety 7 Delete PMC parameters 7.2 Delete PMC parameters The following fault will be displayed now in the PMC ALARM: SYSTEM > PARAMETER > + > + > PMC MAINTE > PMC ALARM EMAG ES Service Manual 04.04.14 FANUC 22/49 8 Start the controller with boot menu 8 Clear PMC parameter file 8.1 Start the controller with boot menu The controller / machine must be switched off. Set the switch MTSW at the board 720-A5 MAIN CPU to „F“. Switch the machine / controller on again. 8.1 Clear PMC parameter file The screen NC-boot system appears Hit the push button Close EMAG ES Service Manual 04.04.14 FANUC 23/49 Start the controller with boot menu 8 Clear PMC parameter file 8.1 Select menue item 1. IPL MONITOR: confirm by ABC > 1 > INPUT. Select menue item 3.CLEAR FILE : confirm by ABC > 3 > INPUT. Select menue item 5.PMC-PARAMETER FILE: confirm by ABC > 5 > INPUT. EMAG ES Service Manual 04.04.14 FANUC 24/49 Start the controller with boot menu 8 Clear PMC parameter file 8.1 Request CLEAR FILE OK confirm by ABC > 1 > INPUT . Menue item 0 END confirm by ABC > 0 > INPUT. Continue the procedure till the controller proceeds the boot process. EMAG ES Service Manual 04.04.14 FANUC 25/49 8.2 Start the controller with boot menu 8 Import of PMC parameters 8.2 Import of PMC parameters The following files must be imported: • PMC1_PRM.TXT • PMCS_PRM.TXT SYSTEM > PARAMETER > + > + >PMC MAINTE > I/O > (OPRT) 8.3 Import PMC1_PRM.TXT Select the menue item “MEMORY CARD“ “READ“ and hit the push button LIST . EMAG ES Service Manual 04.04.14 FANUC 26/49 Start the controller with boot menu 8 Import PMC1_PRM.TXT 8.3 Select the menue item PMC1_PRM.TXT and confirm by pushing SELECT. Execute the file PMC1_PRM.TXT with push button EXEC Important: make sure the machine is in “Emergency Stop Mode”. EMAG ES Service Manual 04.04.14 FANUC 27/49 Start the controller with boot menu 8 Import PMC1_PRM.TXT 8.3 Hit the push button EXEC again The import of PMC1_PRM.TXT is being executed Now the status window displays, that the import of parameters is being executed. EMAG ES Service Manual 04.04.14 FANUC 28/49 Start the controller with boot menu 8 Import PMC1_PRM.TXT 8.3 Import of PMC1_PRM.TXT has been completed Now the status window displays, that the import of parameters has been completed. EMAG ES Service Manual 04.04.14 FANUC 29/49 8.4 Start the controller with boot menu 8 Import of PMCS_PRM.TXT 8.4 Import of PMCS_PRM.TXT Refer to menue item 8.3 and import PMCS_PRM.TXT analog to PMC1_PRM.TXT. 8.5 Switch machine OFF / ON Switch machine OFF / ON • The controller / machine must be switched off. Set the switch MTSW at the board 720-A5 MAIN CPU to „0“. switch the machine / controller on again. EMAG ES Service Manual 04.04.14 FANUC 30/49 9 Setting of watch and date 9 Switch machine OFF / ON 8.5 Setting of watch and date MDA>SET /OFS> >SETTING>PAGE DOWN> >Date and time > INPUT EMAG ES Service Manual 04.04.14 FANUC 31/49 Import of NC- programs 10 Import NC-programs Cannel 1 10.1 10 Import of NC- programs 10.1 Import NC-programs Cannel 1 Reference: The following must be checked prior to the import: In order to import the programs for Channel 1 the control for Channel 1 must be stopped (check PATH1). The Channel can be selected by pushing the button CHANNEL 1/2. The path selection must be selected as shown below. This can be selected via FORE CHANGE and BACK CHANGE. EDIT > CHANNEL 1/2 > PROG > FOLDER > (OPRT) > + EMAG ES Service Manual 04.04.14 FANUC 32/49 Import of NC- programs 10 Import NC-programs Cannel 1 10.1 + > + >DEVICE CHANGE EMAG ES > MEMORY CARD Service Manual 04.04.14 FANUC 33/49 10.2 Import of NC- programs 10 Import files 10.2 Import files F INPUT > F.GET > F SET > EXEC > EMAG ES Service Manual 04.04.14 FANUC 34/49 Import of NC- programs 10 Import files 10.2 F INPUT > As long as the import procedure takes place “INPUT“ will be blinking. Reference: Start again with menue point 10.1 and repeat the import procedure with all programs. Start again with F INPUT. DEVICE CHANGE > CNCMEM > NC memory Channel 1 Reference: On the monitor the NC memory Channel 1 will be displayed now. EMAG ES Service Manual 04.04.14 FANUC 35/49 10.3 Import of NC- programs 10 Import NC-programs Cannel 2 10.3 Import NC-programs Cannel 2 Reference: the following must be checked prior to the import: In order to import the programs for Channel 2 the control for Channel 2 must be stopped. Check PATH2. The Channel can be selected by pushing the button CHANNEL 1/2. The path selection must be selected as shown below. This can be selected via FORE CHANGE and BACK CHANGE. EDIT > CHANNEL 1/2 > PROG > FOLDER > (OPRT) EMAG ES Service Manual 04.04.14 FANUC 36/49 10.4 Import of NC- programs 10 Import NC-programs LIBRARY 10.4 Import NC-programs LIBRARY Reference: The following must be checked prior to the import: To import the programs for LIBRARY Channel 1 must be selected at the controller (Check PATH1). The Cannel can be selected by pushing the button CHANNEL 1/2. The path selection must be selected as shown below. This can be selected via FORE CHANGE and BACK CHANGE. EDIT > CHANNEL 1/2 > PROG > FOLDER > FOLDER > ABC > INPUT >RETURN TO UPPER LIBRARY > ABC > INPUT > (OPRT) > + > FORE CHANGE > BACK CHANGE EMAG ES Service Manual 04.04.14 FANUC 37/49 Import of NC- programs 10 Import NC-programs LIBRARY 10.4 + > + > DEVICE CHANGE > MEMORY CARD > F INPUT > F GET > F GET > EXEC > EMAG ES Service Manual 04.04.14 FANUC 38/49 DEVICE CHANGE > Import of NC- programs 10 Import NC-programs LIBRARY 10.4 CNC MEM > ABC > RETURN TO UPPER FOLDER > INPUT > EMAG ES >INPUT > > PATH1 +> Service Manual 04.04.14 FANUC 39/49 Import of NC- programs 10 Import NC-programs LIBRARY 10.4 FORE CHANGE > BACK CHANGE > CNC MEM CHANNEL 1 Reference: The path selection must be switched to FORE CHANGE and BACK CHANGE in PATH1 EMAG ES Service Manual 04.04.14 FANUC 40/49 Check NC-programs 11 Check NC-programs Cannel 1 11.1 11 Check NC-programs After import the NC-programs must be checked in the individual Channels and Paths. 11.1 Check NC-programs Cannel 1 PROG > FOLDER > CHANNEL1/2 11.2 Check NC-programs Cannel 2 PROG > FOLDER > CHANNEL1/2 EMAG ES Service Manual 04.04.14 FANUC 41/49 11.3 Check NC-programs 11 Check NC-programs LIBRARY 11.3 Check NC-programs LIBRARY CHANNEL1/2 > PROG > FOLDER > > RETURN TO UPPER FOLDER > ABC > INPUT > 11.4 > LIBRARY > INPUT Check NC-programs register in primitive state > RETURN TO UPPER FOLDER > ABC > INPUT > PATH1 > INPUT EMAG ES Service Manual 04.04.14 FANUC 42/49 Commissioning of the axis 12 Commissioning of the axis 12.1 12 Commissioning of the axis Reference: Final end positions are not active jet. The commissioning is described for one axis and needs to be carried out for all respective axis of the machine. 12.1 Commissioning of the axis Prior to set the zero point the axis need to be positioned close to the reference point position. Consider the reference point offset in parameter 1240. MDI > SYSTEM > PARAMETER > ABC > 1815 > NO.SRH Select with the arrow keys the 1815#APZ for X1 and push ON:1 EMAG ES Service Manual 04.04.14 FANUC 43/49 Commissioning of the axis 12 Commissioning of the axis 12.1 Parameter 1815#APZ is set to “1” now. MESSAGE > ALARMS Switch machine OFF / On. EMAG ES Service Manual 04.04.14 FANUC 44/49 Pro Bus System 13 Commissioning of the axis 12.1 13 Pro Bus System Reference: The option pro bus system must be present. Diagnose parameter 1282#5 “1“. Import file NETWORK.MEM MDI > SYSTEM > PARAMETER > + > + > + > + > + > + PROFI MASTER > ANF > EMAG ES Service Manual 04.04.14 FANUC 45/49 Pro Bus System 13 Commissioning of the axis 12.1 (OPRT) > + > ALL RESTORE > EXECUTE > MAIN SWITCH OFF and ON EMAG ES Service Manual 04.04.14 FANUC 46/49 Parameter Check Sum Fault 14 Commissioning of the axis 12.1 14 Parameter Check Sum Fault After commissioning is completed check whether alarm DS5340 is present. Switch machine OFF / On. MESSAGE ALARM- MESSAGE PROGRAM FOR AUTM. SW0100 PARAMETER ALLOW OVERWRITING DS5340 PARAM. CHECK SUM FAULT If the alarm is present clear the alarm by setting parameter 13730#0. MDI > SYSTEM > PARAMETER > ABC > 13730 > NO.SRH > Select parameter 13730#0 via arrow keys and deactivate by pushing OFF:0. Select parameter 13730#0 via arrow keys and activate again by pushing ON:0. Switch machine OFF / On. EMAG ES Service Manual 04.04.14 FANUC 47/49 Parameter Check Sum Fault 14 Commissioning of the axis 12.1 MESSAGE ALARM- MESSAGE PROGRAM FOR AUTM. SW0100 PARAMETER ALLOW OVERWRITING EMAG ES Service Manual 04.04.14 FANUC 48/49 Specification according to work order and machine type 15 Commissioning of the axis 12.1 15 Specification according to work order and machine type According to the handover protocol / work order all options have to be activated by setting the appropriate keeprelais. Please also consider the FANUC Software / Setting System guidance. Reference: Find documentation for options selectable by keep relay here: T:\ELEKTRIK_SOFTWARE\FANUC\___DOKU\Doku_EMAG\Service_Manual\000 _PLC_Manual\000_3xi_Adressaufteilung_neue_Plattform_de.xls EMAG ES Service Manual 04.04.14 FANUC 49/49
