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MHL2

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P0442-P0518-E.qxd
08.9.29 3:20 PM
Page 473
Parallel Style Air Gripper: Wide Type
Series MHL2
Double-end type oil-impregnated
resin bearings with a metal backing
are used for all shafts.
Fingers synchronized by a
rack and pinion mechanism.
Built-in dust-protection
mechanism
A scraper with a dust lip is adopted
for all rod rotating parts.
MHZ
MHF
MHL
MHR
MHK
MHS
MHC
MHT
A large amount of gripping
force is provided through
the use of a double piston
mechanism, while maintaining a compact design.
MHY
Smaller auto switch
mountable
MHW
An auto switch can be mounted at 4 locations.
-X
MRHQ
MA
Stroke Variation
Model
MHL2-D
MHL2-D1
MHL2-D2
Bore size mm
10
16
20
25
20
30
40
50
40
60
80
100
60
80
100
120
D-
∗ Values of opening/closing strokes (mm)
473
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Page 474
Parallel Style Air Gripper: Wide Type
Series MHL2
ø10, ø16, ø20, ø25, ø32, ø40
How to Order
MHL 2 16
D
M9BW
Wide opening
Made to Order
Refer to page 475 for details.
Number of fingers
2
2 fingers
Number of auto switches
Nil
S
n
Bore size
10
16
20
25
32
40
10mm
16mm
20mm
25mm
32mm
40mm
Auto switch
Nil
Nil
TN
TF
Without auto switch (Built-in magnet)
∗ For the applicable auto switch model, refer to
the table below.
Thread type
Symbol
2 pcs.
1 pc.
“n” pcs.
Opening/Closing stroke
Type
Cylinder bore
M thread ø10 to 25
Rc
NPT
ø32 to ø40
G
Symbol
Nil
1
2
ø10
20
40
60
ø16
30
60
80
ø20
40
80
100
(mm)
ø25
50
100
120
ø32
70
120
160
ø40
100
160
200
Action
D
Double acting
Applicable Auto Switch/Refer to pages 761 to 809 for further information on the auto switches.
Type
Special
function
Electrical Indicator
entry
light
Wiring
(Output)
DC
3-wire (NPN)
Solid state switch
—
3-wire (PNP)
2-wire
3-wire (NPN)
Diagnosis
Grommet
(2-color indication)
Yes
3-wire (PNP) 24V
2-wire
3-wire (NPN)
Water resistant
(2-color indication)
3-wire (PNP)
Electrical entry direction
AC
Perpendicular
In-line
—
M9NV
M9PV
M9BV
M9NWV
M9PWV
M9BWV
M9NAV
M9PAV
M9BAV
M9N
M9P
M9B
M9NW
M9PW
M9BW
M9NA
M9PA
M9BA
5V,12V
12V
5V,12V
12V
5V,12V
12V
2-wire
∗ Lead wire length symbols: 0.5 m ······ Nil (Example) M9NW
1 m ······ M (Example) M9NWM
3 m ······ L (Example) M9NWL
5 m ······ Z (Example) M9NWZ
• Take note of hysteresis with 2-color indication type switches. Refer to “Auto
Switch Hysteresis” on page 487.
474
Auto switch model
Load voltage
Lead wire length (m) ∗
0.5
(Nil)
1
(M)
3
(L)
5
(Z)
Pre-wired
Applicable load
connector
IC
circuit
—
IC
circuit Relay,
PLC
—
IC
circuit
—
∗ Solid state auto switches marked with “” are produced
upon receipt of order.
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Page 475
Parallel Style Air Gripper: Wide Type
Series
MHL2
Specifications
Long stroke
Bore size (mm)
10
16
20
25
32
40
Air
Fluid
One unit can handle workpieces with
various diameters.
Double acting
Action
0.1 to 0.6
0.15 to 0.6
Operating pressure (MPa)
A large amount of gripping force is
provided through the use of a
10 to 60 C
Ambient and fluid temperature
double piston mechanism, while
0.1
Repeatability
maintaining a compact design.
Lubrication
Not required
Double-end type oil-impregnated
Effective gripping force (N) Note)
14
45
74
131
228
396
resin bearings with a metal backing
at 0.5 MPa
are used for all shafts.
Note) Gripping point = Bore size 10, 16, 20, 25: 40 mm, Bore size 32, 40: 80 mm.
Built-in dust-protection mechanism
A high degree of freedom for
mounting
Model/Stroke
Auto switch mountable
Model
MHL2-10D
MHL2-10D1
MHL2-10D2
MHL2-16D
MHL2-16D1
MHL2-16D2
MHL2-20D
MHL2-20D1
MHL2-20D2
MHL2-25D
MHL2-25D1
MHL2-25D2
MHL2-32D
MHL2-32D1
MHL2-32D2
MHL2-40D
MHL2-40D1
MHL2-40D2
JIS Symbol
Bore size
(mm)
Width at
Max. operating Opening/Closing Width at
frequency
stroke (mm) closing (mm) opening (mm)
(L1)
(L2)
c.p.m
(L2-L1)
60
10
40
60
16
40
60
20
40
60
25
40
30
32
20
30
40
20
Mass
(g)
20
56
76
280
40
78
118
345
60
96
156
425
30
68
98
585
60
110
170
795
80
130
210
935
40
82
122
1025
80
142
222
1495
100
162
262
1690
50
100
150
1690
100
182
282
2560
120
200
320
2775
70
150
220
2905
120
198
318
3820
160
242
402
4655
100
188
288
5270
160
246
406
6830
200
286
486
7905
Note) The open and close time spans represent the value when the exterior of the
workpiece is being held.
MHZ
MHF
MHL
MHR
MHK
MHS
MHC
MHT
Made to Order
MHY
(Refer to pages 683 to 713 for details.)
Symbol
MHW
Specifications/Description
-X4
Heat resistance (100°C)
-X5
Fluororubber seal
-X28
With adjuster bolts for adjusting closing width
-X50
Without magnet
-X53
EPDM seal/Fluorine grease
-X63
Fluorine grease
-X79
Grease for food
-X
Precautions
Be sure to read before handling.
Refer to front matters 38 and 39 for Safety Instructions and pages 358
to 365 for Air Gripper and Auto Switch Precautions.
MRHQ
MA
D-
Warning
If a workpiece is hooked onto the attachment, make sure that excessive impact will
not be created at the start and the end of the movement.
Failure to observe this precaution may result in shifting or dropping the workpiece,
which could be dangerous.
475
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Page 476
MHL2
Series
Gripping Point
• The workpiece gripping point distance should be within the gripping
force ranges given for each pressure in the effective gripping force
graphs below.
• If operated with the workpiece gripping point beyond the indicated
ranges, the load that will be applied to the fingers or the guide will
become excessively unbalanced. As a result, the fingers could
become loosened and adversely affect the service life of the unit.
R: Gripping position (mm)
Effective Gripping Force
• Indication of effective gripping force
The gripping force shown in the tables
represents the gripping force of one
finger when all fingers and attachments
are in contact with the work.
F = one finger thrust.
Pressure 0.6 MPa
15
0.5 MPa
0.4 MPa
10
0.3 MPa
25
20
Pressure 0.6 MPa
15
0.5 MPa
0.4 MPa
10
0.3 MPa
5
5
0
10
20
30
40
50
60 70
0
Gripping point R (mm)
10
20
30
40
50
Pressure 0.6 MPa
50
0.5 MPa
40
0.4 MPa
30
20
0.3 MPa
10
0.2 MPa
0.2 MPa
60
Gripping point R (mm)
40
60
80
60
0.4 MPa
0.3 MPa
40
0.2 MPa
20
0
20
40
60
120
100
Pressure 0.6 MPa
80
0.5 MPa
60
0.4 MPa
40
0.3 MPa
0.2 MPa
20
80 100 120 140
0
Gripping point R (mm)
20
40
60
80
Pressure 0.6 MPa
0.5 MPa
120
0.4 MPa
80
0.3 MPa
40
0.2 MPa
0
100 120
40
80
120
0.5 MPa
200
0.4 MPa
150
0.3 MPa
100
0.2 MPa
50
0.1 MPa
0
40
80
120
160
Gripping point R (mm)
476
200
300
Pressure 0.6 MPa
250
0.5 MPa
200
0.4 MPa
150
0.3 MPa
100
0.2 MPa
50
Gripping force (N)
250
Gripping force (N)
Gripping force (N)
Pressure 0.6 MPa
40
80
120
160
Gripping point R (mm)
100 120
Pressure 0.6 MPa
0.5 MPa
0.4 MPa
80
0.3 MPa
40
0.2 MPa
0
400
0.5 MPa
0.4 MPa
300
0.3 MPa
200
0.2 MPa
0.1 MPa
0
50
40
80
120
160
Gripping point R (mm)
500
Pressure 0.6 MPa
100
200
80
MHL2-40D12
0.1 MPa
0
60
120
160 200
MHL2-40D
500
300
40
160
Gripping point R (mm)
MHL2-32D 12
20
200
160
Gripping point R (mm)
MHL2-32D
0.2 MPa
Gripping point R (mm)
Gripping force (N)
0.5 MPa
0.3 MPa
20
0
100
150
200
Gripping point R (mm)
Gripping force (N)
80
0.4 MPa
30
MHL2-25D 12
MHL2-25D
Gripping force (N)
Pressure 0.6 MPa
Gripping force (N)
Gripping force (N)
100
0.5 MPa
40
100 120
200
120
Pressure 0.6 -MPa
50
Gripping point R (mm)
MHL2-20D12
MHL2-20D
20
60
10
0.2 MPa
0
60 70
Gripping force (N)
20
MHL2-16D 12
MHL2-16D
Gripping force (N)
Gripping force (N)
25
Gripping force (N)
MHL2-10D 12
MHL2-10D
Pressure 0.6 MPa
400
0.5 MPa
0.4 MPa
300
0.3 MPa
200
0.2 MPa
100
0.1 MPa
0
50
100
150
200
Gripping point R (mm)
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Page 477
Parallel Style Air Gripper: Wide Type
Series
MHL2
Model Selection Example
Confirmation
of conditions
Work form
Diameter x Length
200 mm x 20 mm plate
Work mass: 0.3 kg
Select possible points
according to the work length
Calculation of required
gripping force
Work length: From the dimensions of models
that have an opening width of 200 mm or more
MHL2-16D2
MHL2-20D1/D2
MHL2-25D1/D2
Guidelines for the selection of the gripper with
respect to component mass
• Although conditions differ according to the workpiece shape
and the coefficient of friction between the attachments and the
workpiece, select a model that can provide a gripping force of
10 to 20 times the workpiece mass, or more.
• Further allowance should be provided when great acceleration
or impact is expected during workpiece transfer.
Example) For setting the gripping force to be at least 20 times
the workpiece mass: Required gripping force = 0.3
kg x 20 x 9.8 m/s2 ≅ 60 N
Gripping point R = 70 mm
Operating pressure: 0.5 MPa
It is not particularly necessary
to locate the workpiece; if the
air gripper is to be used
by merely hooking the
workpiece to the attachment,
consult SMC.
Selection of model from
gripping force graph
MHL2-20D12
120
Gripping force (N)
Procedure
100
Pressure 0.6MPa
73
80
0.5MPa
60
0.4MPa
40
0.3MPa
0.2MPa
20
0
20
40
60
80
100 120
70
Gripping point R (mm)
• Selecting the MHL2-20D1
A gripping force of 73 N is
obtained from the intersection
point of gripping point position R
= 70 and a pressure 0.5 MPa.
• The gripping force is 24 times
greater than the workpiece mass,
and therefore satisfies a gripping
force setting value of 20 times or
more.
MHZ
MHF
MHL
MHR
MHK
MHS
MHC
MHT
MHY
MHW
-X
MRHQ
MA
D-
477
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Series
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Page 478
MHL2
Construction
ø10
ø16 to ø25
ø32, ø40
Component Parts
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
Body
Finger
Piston rod
Rack
Pinion
Pinion cover
Pinion axis
Piston
Piston A
Piston B
Piston A
Rod cover
Bumper
Clip
Rubber magnet
Material
Note
Aluminum alloy
Hard anodized
Aluminum alloy
Hard anodized
Stainless steel
Stainless steel
Carbon steel
Carbon steel
Electroless nickel plated
Stainless steel
Nitriding
Brass
Brass
Brass
Stainless steel
Aluminum alloy
Chromate treated
Urethane rubber
Stainless steel spring wire
Synthetic rubber
No.
Description
16 Magnet
17 Rod seal cover B
18 Washer
19
20
21
22
23
24
25
Material
—
Cold rolled steel
Stainless steel
Note
Nickel plated
Electroless nickel plated
Nitriding
Oil containing polyacetal
with back metal
Oil containing polyacetal
Bearing
with back metal
Carbon steel
U nut
Carbon steel
R-shape retaining ring
Carbon steel
Type C retaining ring
Steel for spring
Wave washer
Carbon steel
Conical spring washer
Bearing
Nickel plated
Nickel plated
Nickel plated
Phosphate coated
Nickel plated
Replacement Parts
Description
Seal kit
MHL2-10
MHL2-16
MHL2-20
MHL2-25
MHL2-32
MHL2-40
Main parts
@6@7@8@9#0
MHL10-PS
MHL16-PS
MHL20-PS
MHL25-PS
MHL32-PS
MHL40-PS
MHL-A1001
MHL-A1601
MHL-A2001
MHL-A2501
MHL-A3201
MHL-A4001
Piston assembly MHL2-D1
MHL-A1002
MHL-A1602
MHL-A2002
MHL-A2502
MHL-A3202
MHL-A4002
!4!6@6#0
MHL2-D2
MHL-A1003
MHL-A1603
MHL-A2003
MHL-A2503
MHL-A3203
MHL-A4003
@6#0
MHL2-D
MHL2-D1
MHL2-D2
MHL-A1004
MHL-A1005
MHL-A1006
MHL-A1604
MHL-A1605
MHL-A1606
MHL-A2004
MHL-A2005
MHL-A2006
MHL-A2504
MHL-A2505
MHL-A2506
MHL-A3204
MHL-A3205
MHL-A3206
MHL-A4004
MHL-A4005
MHL-A4006
r
Rod Cover assembly
MHL-A1007
MHL-A1607
MHL-A2007
MHL-A2507
MHL-A3207
MHL-A4007
@9
Finger assembly
Pinion assembly
MHL-A1008
MHL-A1009
MHL-A1608
MHL-A1609
MHL-A2008
MHL-A2009
MHL-A2508
MHL-A2509
MHL-A3208
MHL-A3209
MHL-A4008
MHL-A4009
w!8@1@5
tyu@3@4
MHL2-D
Rack
<ø32, ø40>ei!4!5
<ø10>!2!7!9@2@8
∗ Order one finger assembly and pinion assembly per unit.
∗ For piston assembly and rack, order 2 pieces per unit.
∗ For rod cover assembly, order 4 pieces per unit.
478
<ø10>!1!3!6@6
<ø16 to ø25>eo!0
<ø16 to 40>!2!3!7!@
9 @
2 @
8 9
Replacement part: grease pack part no.
MHL2-D (ø10 to 20)
MHL2-D (ø25, 32)
MHL2-D (ø40)
MHL2-D1 (ø10, 16)
MHL2-D1 (ø20, 25)
MHL2-D1 (ø32, 40)
MHL2-D2 (ø10, 16)
MHL2-D2 (ø20, 25)
MHL2-D2 (ø32, 40)
GR-S-005 (5g)
GR-S-010 (10g)
GR-S-020 (20g)
GR-S-005 (5g)
GR-S-010 (10g)
GR-S-020 (20g)
GR-S-005 (5g)
GR-S-010 (10g)
GR-S-010 (10g), GR-S-020 (20g) (1 pack each)
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Page 479
Parallel Style Air Gripper : Wide Type
Series
MHL2
Dimensions
MHL2-10D
2 x M4 x 0.7 thread depth 5
(Mounting thread)
Closed J
K cross view (Fingers closed)
ø3H9
2 x ø4.5 through
(Body mounting hole)
3H9
+0.025
0
+0.025
0
depth 3
4 x M4 x 0.7 thread depth 8
(Mounting thread)
depth 3
ø18H9
+0.043
0
MHZ
∗ Dimensions of auto switch mounting groove (Enlarged view)
depth 1.5
MHF
MHL
M5 x 0.8
(Finger opening port)
MHR
Auto switch mounting groove (4 locations)∗
4 x M5 x 0.8
(Piston rod and
rack screw)
M5 x 0.8
(Finger closing port)
MHK
MHS
Width across flats 8
MHC
(4 locations)
MHT
MHY
Closed E
Open F
MHW
4 x M4 x 0.7 through
(Thread for mounting attachment)
-X
MRHQ
(mm)
Model
A
B
C
D
E
F
G
H
MA
J
MHL2-10D
MHL2-10D1
MHL2-10D2
38
36
51
26
56
76
100
24
80
54
52
67
42
78
118 142
39
108
72
70
85
60
96
156 180
57
146
Note 1) J dimension is at fully closed.
Note 2) D1 is different from D2 at finger closed because shaft is ejected
from finger end. J dimension is different from the value which is
subtracted stroke from G dimension.
D-
479
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Series
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Page 480
MHL2
Dimensions
MHL2-16D
2 x M5 x 0.8 thread depth 7
(Mounting thread)
Closed J
K cross view (Fingers closed)
ø3H9
+0.025
0
depth 3
2 x ø5.5 through
(Body mounting hole)
3H9
+0.025
0
4 x M5 x 0.8 thread depth 10
(Mounting thread)
depth 3
ø23H9
+0.052
0
∗ Dimensions of auto switch mounting groove (Enlarged view)
depth 1.5
M5 x 0.8
(Finger opening port)
M5 x 0.8
(Finger closing port)
4 x M6 x 1
(Piston rod and
rack screw)
Auto switch mounting groove (4 locations)∗
Width across flats 10
(4 locations)
Closed E
Open F
4 x M5 x 0.8 through
(Thread for mounting attachment)
(mm)
Model
A
B
C
D
E
F
G
H
J
MHL2-16D
MHL2-16D1
MHL2-16D2
40
70
90
45
75
95
60
90
110
28
58
78
68
110
130
98
170
210
128
200
240
26
50
70
98
152
192
Note 1) J dimension is at fully closed.
Note 2) D1 is different from D2 at finger closed because shaft is ejected
from finger end. J dimension is different from the value which is
subtracted stroke from G dimension.
480
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Page 481
Parallel Style Air Gripper : Wide Type
Series
MHL2
Dimensions
MHL2-20D
2 x M6 x 1 thread depth 7
(Mounting thread)
Closed J
K cross view (Fingers closed)
ø4H9
+0.030
0
depth 4
2 x ø6.6 through
(Body mounting hole)
MHZ
4 x M6 x 1 thread depth 12
(Mounting thread)
4H9
+0.030
0
depth 4
∗ Dimensions of auto switch mounting groove (Enlarged view)
ø27H9 +0.052
depth 1.5
0
MHF
MHL
M5 x 0.8
(Finger opening port)
M5 x 0.8
(Finger closing port)
MHR
Auto switch mounting groove (4 locations)∗
4 x M6 x 1
(Piston rod and rack
screw)
MHK
MHS
MHC
Width across flats 10
(4 locations)
MHT
MHY
MHW
Closed E
-X
Open F
MRHQ
(mm)
Model
A
B
C
D
MHL2-20D
MHL2-20D1
MHL2-20D2
54
96
116
58
100
120
71
113
133
38
80
100
E
F
82
122
142
(mm)222
162 262
G
H
J
160
260
300
32
68
88
120
195
235
4 x M6 x 1 through
(Thread for mounting attachment)
MA
D-
Note 1) J dimension is at fully closed.
Note 2) D1 is different from D2 at finger closed because shaft is ejected
from finger end. J dimension is different from the value which is
subtracted stroke from G dimension.
481
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Page 482
MHL2
Series
Dimensions
MHL2-25D
Closed J
2 x M8 x 1.25 thread depth 7
(Mounting thread)
K cross view (Fingers closed)
ø4H9
2 x ø9 through
(Body mounting hole)
4H9
+0.030
0
+0.030
0
depth 4.5
4 x M8 x 1.25 thread depth 16
(Mounting thread)
depth 4.5
ø32H9 +0.052
depth 1.5
0
M5 x 0.8
(Finger opening port)
M5 x 0.8
(Finger closing port)
∗ Dimensions of auto switch mounting groove (Enlarged view)
Auto switch mounting groove (4 locations)∗
4 x M8 x 1.25
(Piston rod and rack
screw)
Width across flats 13
(4 locations)
Closed E
Open F
4 x M8 x 1.25 through
(Thread for mounting attachment)
(mm)
Model
A
B
C
D
E
F
G
H
J
MHL2-25D
MHL2-25D1
MHL2-25D2
66
120
138
70
124
142
88
142
160
48
102
120
100
182
200
150
282
320
196
328
366
38
86
104
146
244
282
Note 1) J dimension is at fully closed.
Note 2) D1 is different from D2 at finger closed because shaft is ejected
from finger end. J dimension is different from the value which is
subtracted stroke from G dimension.
482
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Page 483
Parallel Style Air Gripper : Wide Type
Series
MHL2
Dimensions
MHL2-32D
Closed J
2 x M8 x 1.25 thread depth 11
(Mounting thread)
K cross view (Fingers closed)
+0.030
0
ø6H9
6H9
+0.030
0
depth 8
4 x M8 x 1.25 thread depth 16
(Mounting thread)
depth 8
ø32H9 +0.062
depth 2.5
0
∗ Dimensions of auto switch mounting groove (Enlarged view)
MHZ
MHF
MHL
Rc 1 8 (G 1 8, NPT 1 8)
(Finger opening port)
Rc 1 8 (G 1 8, NPT 1 8)
(Finger closing port)
Auto switch mounting groove (4 locations)∗
MHR
4 x M10 x 1.5
(Piston rod and rack
screw)
MHK
MHS
Width across flats 17
(4 locations)
MHC
MHT
MHY
Closed E
MHW
Open F
-X
4 x M10 x 1.5 through
(Thread for mounting attachment)
MRHQ
(mm)
Model
B
C
D
E
F
G
H
J
MA
MHL2-32D
MHL2-32D1
MHL2-32D2
86
134
178
110
158
202
60
108
152
150
198
242
220
318
402
272
370
454
56
104
148
202
282
366
D-
Note 1) J dimension is at fully closed.
Note 2) D1 is different from D2 at finger closed because shaft is
ejected from finger end. J dimension is different from the
value which is subtracted stroke from G dimension.
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Page 484
MHL2
Dimensions
MHL2-40D
Closed J
2 x M10 x 1.5 thread depth 12
(Mounting thread)
K cross view (Fingers closed)
+0.030
0
ø6H9
6H9
+0.030
0
depth 8
4 x M10 x 1.5 thread depth 20
(Mounting thread)
depth 8
∗ Dimensions of auto switch mounting groove (Enlarged view)
ø40H9+0.062
depth 2.5
0
Auto switch mounting groove (4 locations)∗
Rc 1 8 (G 1 8, NPT 1 8)
(Finger opening port)
Rc 1 8 (G 1 8, NPT 1 8)
(Finger closing port)
2 x M10 x 1.5
(Rack screw)
Width across flats 17
(2 locations)
Width across flats 19
(2 locations)
2 x M12 x 1.75
(Piston rod screw)
Closed E
Open F
4 x M12 x 1.75 through
(Thread for mounting attachment)
(mm)
Model
B
C
D
E
F
G
H
J
MHL2-40D
MHL2-40D1
MHL2-40D2
116
174
214
148
206
246
80
138
178
188
246
286
288
406
486
348
466
546
72
130
170
252
370
450
Note 1) J dimension is at fully closed.
Note 2) D1 is different from D2 at finger closed because shaft is
ejected from finger end. J dimension is different from the
value which is subtracted stroke from G dimension.
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Page 485
Series MHL2 /Related
Products
Auto Switch Installation Examples
and Mounting Positions
Various auto switch applications are possible through different combinations of auto switch quantities and detecting positions.
1) Detection when Gripping Exterior of Workpiece
Detection example
Position to
be detected
Detection
combinations
Operation of
auto switch
1. Confirmation of fingers in reset
position
2. Confirmation of workpiece held
3. Confirmation of workpiece released
Position of
fingers fully
opened
Position when
gripping a
workpiece
Position of
fingers fully
closed
Auto switch turned ON when fingers
return. (Light ON)
Auto switch turned ON when gripping
a workpiece.
(Light ON)
When a workpiece is held (Normal operation):
Auto switch to turn OFF (Light not illuminating)
When a workpiece is not held (Abnormal operation):
Auto switch to turn ON (Light illuminating)
Step 1)
Fully open the
fingers.
Step 1)
Position
fingers for
gripping a
workpiece.
Step 1)
Fully close the
fingers.
One auto
switch
Two auto
switches
How to determine
auto switch
installation position
At no pressure or low Step 2) Insert the auto switch into the auto switch installation
pressure, connect the groove in the direction shown in the following drawing.
auto switch to a power
supply, and follow the
directions.
Step 3) Slide the auto switch in the
direction of the arrow until the indicator
light illuminates.
MHZ
Step 3) Slide the auto switch in the direction of the arrow until the light illuminates and
fasten it at a position 0.3 to.0.5 mm in the direction of the arrow beyond the position
where the indicator light illuminates. In case of 2-color indicator type, fasten it at the
location where the indicator light color changes from red to green.
MHF
MHL
MHR
Step 4) Slide the auto switch further in
the direction of the arrow until the
indicator light goes out.
MHK
Position where
light turns ON
MHS
MHC
MHT
0.3 to 0.5 mm
Step 5) Move the auto switch in the
opposite direction and fasten it at a
position 0.3 to 0.5 mm beyond the
position where the indicator light
illuminates. In case of 2-color indicator
type, fasten it at the location when the
indicator light color changes from red
to green.
Position
where light
turns ON
MHY
Position to be secured
MHW
-X
MRHQ
MA
0.3 to 0.5 mm
D-
Position
to be
secured
Note 1) It is recommended that gripping of a workpiece be performed close to the center of the finger stroke.
Note 2) When holding a workpiece close at the end of open/close stroke of fingers, detecting performance of the combinations listed in the above
table may be limited, depending on the hysteresis of an auto switch, etc.
485
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Page 486
Series MHL2 /Related
Products
Auto Switch Installation Examples
and Mounting Positions
Various auto switch applications are possible through different combinations of auto switch quantities and detecting positions.
2) Detection when Gripping Interior of Workpiece
Detection example
Position to
be detected
Detection
combinations
Operation of
auto switch
1. Confirmation of fingers in reset
position
2. Confirmation of workpiece held
3. Confirmation of workpiece released
Position of
fingers fully
closed
Position when
gripping a
workpiece
Position of
fingers fully
opened
Auto switch turned ON when fingers
return. (Light ON)
Auto switch turned ON when gripping
a workpiece.
(Light ON)
When a workpiece is held (Normal operation):
Auto switch to turn OFF (Light not illuminating)
When a workpiece is not held (Abnormal operation):
Auto switch to turn ON (Light illuminating)
Step 1)
Fully close the
fingers.
Step 1)
Position
fingers for
gripping a
workpiece.
Step 1)
Fully open the
fingers.
One auto
switch
Two auto
switches
How to determine
auto switch
installation position
At no pressure or low Step 2) Insert the auto switch into the auto switch installation
pressure, connect the groove in the direction shown in the following drawing.
auto switch to a power
supply, and follow the
directions.
Step 3) Slide auto switch in the
direction of the arrow until the light
illuminates and fasten it at a position
0.3 to 0.5 mm in the direction of the
arrow beyond the position where the
indicator light illuminates. In case of 2color type, fasten it at the location
where the indicator light color changes
from red to green.
Position where
light turns ON
Step 3) Slide the auto switch in the direction of the arrow until the indicator light
illuminates.
Step 4) Slide the auto switch a further distance in the direction of the arrow until the
indictor light goes out.
0.3 to 0.5 mm
Position to
be secured
Step 5) Move the auto switch in the opposite direction and fasten it at a position 0.3 to
0.5 mm beyond the position where the indicator light illuminates. In the case of 2-color
indicator type, fasten it at the location when the indicator light color changes from red
to green.
Position where light turns ON
0.3 to 0.5 mm
Position to be secured
Note 1) It is recommended that gripping of a workpiece be performed close to the center of the finger stroke.
Note 2) When holding a workpiece close at the end of open/close stroke of fingers, detecting performance of the combinations listed in the above
table may be limited, depending on the hysteresis of an auto switch, etc.
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Page 487
Parallel Style Air Gripper: Wide Type
Series
MHL2
Auto Switch Mounting
Auto Switch Hysteresis
(1) To set the auto switch, insert the auto switch into the installation
groove of the cylinder as shown below and set it roughly.
(2) Insert the auto switch into the auto switch bracket installation groove.
(3) After confirming the detecting position, tighten the set screws (M2.5)
attached to the auto switch and set it.
(4) Be sure to change the detecting position in the state of (2).
The auto switch hysteresis is shown in the table below.
Please refer to the table as a guide when setting auto switch positions.
bracket
Auto switch operating position (ON)
Hysteresis
Auto switch operating position (OFF)
(mm)
,
Note) Use a watchmaker s screwdriver with a grip diameter of 5 to 6 mm to tighten
the set screws (M2.5).
The tightening torque should be 0.05 to 0.1 N·m.
As a rule, it should be turned about 90 beyond the point at which tightening
can be felt.
Auto Switch Mounting Bracket: Part No.
Auto switch part no.
D-M9(V)
D-M9W(V)
D-M9A(V)L
Auto switch mounting bracket part no.
BMG2-012
Auto switch
part no. D-Y59/Y69/Y7P/Y7PV
Air
gripper model
MHL2-10D
MHL2-16D
MHL2-20D
MHL2-25D
MHL2-32D
MHL2-40D
D-Y7W/Y7WV
D-M9(V)
D-M9W(V)
D-M9A(V)L
0.8
0.3
0.5
0.4
0.5
0.7
0.5
0.6
0.5
0.6
0.5
0.9
Auto Switch Mounting Brackets: Precautions
When auto switch is set on the mounting side as shown below, allow at
least 2 mm run off space on mounting plate since the auto switch is
protruded from the gripper edge.
MHZ
MHF
Run off space
2 mm or more
MHL
MHR
MHK
MHS
MHC
MHT
MHY
MHW
-X
MRHQ
MA
D-
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Page 488
Series MHL
Specific Product Precautions
Be sure to read before handling.
Mounting Air Grippers/Series MHL2
Possible to mount from 2 directions.
Axial Mounting
Lateral mounting
How to Mount the Attachment to the Finger
Body tapped
Model
Applicable bolts
MHL2-10D M4 x 0.7
MHL2-16D M5 x 0.8
MHL2-20D M6 x 1
MHL2-25D M8 x 1.25
MHL2-32D M8 x 1.25
MHL2-40D M10 x 1.5
Max. tightening Max. screw-in
torque (N·m) depth (lmm)
2.1
8
4.3
10
7.3
12
17.7
16
18
16
36
20
Body ø10 to ø25
Model
MHL2-10D
MHL2-16D
MHL2-20D
MHL2-25D
MHL2-32D
MHL2-40D
Max. tightening Max. screw-in
Applicable bolts torque (N·m) depth (lmm)
M4 x 0.7
1.4
5
M5 x 0.8
2.8
7
M6 x 1
4.8
7
M8 x 1.25
12.0
7
M8 x 1.25
12.0
11
M10 x 1.5
24.0
12
(1) Make sure that the piston rod is retracted so as
not to apply undue strain on the piston rod while
an attachment is being mounted to the finger.
(2) Do not scratch or dent the sliding portion of the
piston rod. Damage to the bearings or seals
may cause air leaks or faulty operation.
(3) Refer to the table below for the proper tightening
torque on the bolt used for securing the
attachment to the finger.
Model
Applicable bolts
MHL2-10D
MHL2-16D
MHL2-20D
MHL2-25D
MHL2-32D
MHL2-40D
M4 x 0.7
M5 x 0.8
M6 x 1
M8 x 1.25
M10 x 1.5
M12 x 1.75
Finger
Attachment
Model
Applicable bolts
MHL2-10D
MHL2-16D
MHL2-20D
MHL2-25D
M4 x 0.7
M5 x 0.8
M6 x 1
M8 x 1.25
488
Max. tightening
torque (N·m)
2.1
4.3
7.3
17.7
Max. tightening
torque (N·m)
1.4
2.8
4.8
12.0
24.0
42.2
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