P0442-P0518-E.qxd 08.9.29 3:20 PM Page 473 Parallel Style Air Gripper: Wide Type Series MHL2 Double-end type oil-impregnated resin bearings with a metal backing are used for all shafts. Fingers synchronized by a rack and pinion mechanism. Built-in dust-protection mechanism A scraper with a dust lip is adopted for all rod rotating parts. MHZ MHF MHL MHR MHK MHS MHC MHT A large amount of gripping force is provided through the use of a double piston mechanism, while maintaining a compact design. MHY Smaller auto switch mountable MHW An auto switch can be mounted at 4 locations. -X MRHQ MA Stroke Variation Model MHL2-D MHL2-D1 MHL2-D2 Bore size mm 10 16 20 25 20 30 40 50 40 60 80 100 60 80 100 120 D- ∗ Values of opening/closing strokes (mm) 473 P0442-P0518-E.qxd 08.9.29 3:20 PM Page 474 Parallel Style Air Gripper: Wide Type Series MHL2 ø10, ø16, ø20, ø25, ø32, ø40 How to Order MHL 2 16 D M9BW Wide opening Made to Order Refer to page 475 for details. Number of fingers 2 2 fingers Number of auto switches Nil S n Bore size 10 16 20 25 32 40 10mm 16mm 20mm 25mm 32mm 40mm Auto switch Nil Nil TN TF Without auto switch (Built-in magnet) ∗ For the applicable auto switch model, refer to the table below. Thread type Symbol 2 pcs. 1 pc. “n” pcs. Opening/Closing stroke Type Cylinder bore M thread ø10 to 25 Rc NPT ø32 to ø40 G Symbol Nil 1 2 ø10 20 40 60 ø16 30 60 80 ø20 40 80 100 (mm) ø25 50 100 120 ø32 70 120 160 ø40 100 160 200 Action D Double acting Applicable Auto Switch/Refer to pages 761 to 809 for further information on the auto switches. Type Special function Electrical Indicator entry light Wiring (Output) DC 3-wire (NPN) Solid state switch — 3-wire (PNP) 2-wire 3-wire (NPN) Diagnosis Grommet (2-color indication) Yes 3-wire (PNP) 24V 2-wire 3-wire (NPN) Water resistant (2-color indication) 3-wire (PNP) Electrical entry direction AC Perpendicular In-line — M9NV M9PV M9BV M9NWV M9PWV M9BWV M9NAV M9PAV M9BAV M9N M9P M9B M9NW M9PW M9BW M9NA M9PA M9BA 5V,12V 12V 5V,12V 12V 5V,12V 12V 2-wire ∗ Lead wire length symbols: 0.5 m ······ Nil (Example) M9NW 1 m ······ M (Example) M9NWM 3 m ······ L (Example) M9NWL 5 m ······ Z (Example) M9NWZ • Take note of hysteresis with 2-color indication type switches. Refer to “Auto Switch Hysteresis” on page 487. 474 Auto switch model Load voltage Lead wire length (m) ∗ 0.5 (Nil) 1 (M) 3 (L) 5 (Z) Pre-wired Applicable load connector IC circuit — IC circuit Relay, PLC — IC circuit — ∗ Solid state auto switches marked with “” are produced upon receipt of order. P0442-P0518-E.qxd 08.9.29 3:20 PM Page 475 Parallel Style Air Gripper: Wide Type Series MHL2 Specifications Long stroke Bore size (mm) 10 16 20 25 32 40 Air Fluid One unit can handle workpieces with various diameters. Double acting Action 0.1 to 0.6 0.15 to 0.6 Operating pressure (MPa) A large amount of gripping force is provided through the use of a 10 to 60 C Ambient and fluid temperature double piston mechanism, while 0.1 Repeatability maintaining a compact design. Lubrication Not required Double-end type oil-impregnated Effective gripping force (N) Note) 14 45 74 131 228 396 resin bearings with a metal backing at 0.5 MPa are used for all shafts. Note) Gripping point = Bore size 10, 16, 20, 25: 40 mm, Bore size 32, 40: 80 mm. Built-in dust-protection mechanism A high degree of freedom for mounting Model/Stroke Auto switch mountable Model MHL2-10D MHL2-10D1 MHL2-10D2 MHL2-16D MHL2-16D1 MHL2-16D2 MHL2-20D MHL2-20D1 MHL2-20D2 MHL2-25D MHL2-25D1 MHL2-25D2 MHL2-32D MHL2-32D1 MHL2-32D2 MHL2-40D MHL2-40D1 MHL2-40D2 JIS Symbol Bore size (mm) Width at Max. operating Opening/Closing Width at frequency stroke (mm) closing (mm) opening (mm) (L1) (L2) c.p.m (L2-L1) 60 10 40 60 16 40 60 20 40 60 25 40 30 32 20 30 40 20 Mass (g) 20 56 76 280 40 78 118 345 60 96 156 425 30 68 98 585 60 110 170 795 80 130 210 935 40 82 122 1025 80 142 222 1495 100 162 262 1690 50 100 150 1690 100 182 282 2560 120 200 320 2775 70 150 220 2905 120 198 318 3820 160 242 402 4655 100 188 288 5270 160 246 406 6830 200 286 486 7905 Note) The open and close time spans represent the value when the exterior of the workpiece is being held. MHZ MHF MHL MHR MHK MHS MHC MHT Made to Order MHY (Refer to pages 683 to 713 for details.) Symbol MHW Specifications/Description -X4 Heat resistance (100°C) -X5 Fluororubber seal -X28 With adjuster bolts for adjusting closing width -X50 Without magnet -X53 EPDM seal/Fluorine grease -X63 Fluorine grease -X79 Grease for food -X Precautions Be sure to read before handling. Refer to front matters 38 and 39 for Safety Instructions and pages 358 to 365 for Air Gripper and Auto Switch Precautions. MRHQ MA D- Warning If a workpiece is hooked onto the attachment, make sure that excessive impact will not be created at the start and the end of the movement. Failure to observe this precaution may result in shifting or dropping the workpiece, which could be dangerous. 475 P0442-P0518-E.qxd 08.9.29 3:20 PM Page 476 MHL2 Series Gripping Point • The workpiece gripping point distance should be within the gripping force ranges given for each pressure in the effective gripping force graphs below. • If operated with the workpiece gripping point beyond the indicated ranges, the load that will be applied to the fingers or the guide will become excessively unbalanced. As a result, the fingers could become loosened and adversely affect the service life of the unit. R: Gripping position (mm) Effective Gripping Force • Indication of effective gripping force The gripping force shown in the tables represents the gripping force of one finger when all fingers and attachments are in contact with the work. F = one finger thrust. Pressure 0.6 MPa 15 0.5 MPa 0.4 MPa 10 0.3 MPa 25 20 Pressure 0.6 MPa 15 0.5 MPa 0.4 MPa 10 0.3 MPa 5 5 0 10 20 30 40 50 60 70 0 Gripping point R (mm) 10 20 30 40 50 Pressure 0.6 MPa 50 0.5 MPa 40 0.4 MPa 30 20 0.3 MPa 10 0.2 MPa 0.2 MPa 60 Gripping point R (mm) 40 60 80 60 0.4 MPa 0.3 MPa 40 0.2 MPa 20 0 20 40 60 120 100 Pressure 0.6 MPa 80 0.5 MPa 60 0.4 MPa 40 0.3 MPa 0.2 MPa 20 80 100 120 140 0 Gripping point R (mm) 20 40 60 80 Pressure 0.6 MPa 0.5 MPa 120 0.4 MPa 80 0.3 MPa 40 0.2 MPa 0 100 120 40 80 120 0.5 MPa 200 0.4 MPa 150 0.3 MPa 100 0.2 MPa 50 0.1 MPa 0 40 80 120 160 Gripping point R (mm) 476 200 300 Pressure 0.6 MPa 250 0.5 MPa 200 0.4 MPa 150 0.3 MPa 100 0.2 MPa 50 Gripping force (N) 250 Gripping force (N) Gripping force (N) Pressure 0.6 MPa 40 80 120 160 Gripping point R (mm) 100 120 Pressure 0.6 MPa 0.5 MPa 0.4 MPa 80 0.3 MPa 40 0.2 MPa 0 400 0.5 MPa 0.4 MPa 300 0.3 MPa 200 0.2 MPa 0.1 MPa 0 50 40 80 120 160 Gripping point R (mm) 500 Pressure 0.6 MPa 100 200 80 MHL2-40D12 0.1 MPa 0 60 120 160 200 MHL2-40D 500 300 40 160 Gripping point R (mm) MHL2-32D 12 20 200 160 Gripping point R (mm) MHL2-32D 0.2 MPa Gripping point R (mm) Gripping force (N) 0.5 MPa 0.3 MPa 20 0 100 150 200 Gripping point R (mm) Gripping force (N) 80 0.4 MPa 30 MHL2-25D 12 MHL2-25D Gripping force (N) Pressure 0.6 MPa Gripping force (N) Gripping force (N) 100 0.5 MPa 40 100 120 200 120 Pressure 0.6 -MPa 50 Gripping point R (mm) MHL2-20D12 MHL2-20D 20 60 10 0.2 MPa 0 60 70 Gripping force (N) 20 MHL2-16D 12 MHL2-16D Gripping force (N) Gripping force (N) 25 Gripping force (N) MHL2-10D 12 MHL2-10D Pressure 0.6 MPa 400 0.5 MPa 0.4 MPa 300 0.3 MPa 200 0.2 MPa 100 0.1 MPa 0 50 100 150 200 Gripping point R (mm) P0442-P0518-E.qxd 08.9.29 3:20 PM Page 477 Parallel Style Air Gripper: Wide Type Series MHL2 Model Selection Example Confirmation of conditions Work form Diameter x Length 200 mm x 20 mm plate Work mass: 0.3 kg Select possible points according to the work length Calculation of required gripping force Work length: From the dimensions of models that have an opening width of 200 mm or more MHL2-16D2 MHL2-20D1/D2 MHL2-25D1/D2 Guidelines for the selection of the gripper with respect to component mass • Although conditions differ according to the workpiece shape and the coefficient of friction between the attachments and the workpiece, select a model that can provide a gripping force of 10 to 20 times the workpiece mass, or more. • Further allowance should be provided when great acceleration or impact is expected during workpiece transfer. Example) For setting the gripping force to be at least 20 times the workpiece mass: Required gripping force = 0.3 kg x 20 x 9.8 m/s2 ≅ 60 N Gripping point R = 70 mm Operating pressure: 0.5 MPa It is not particularly necessary to locate the workpiece; if the air gripper is to be used by merely hooking the workpiece to the attachment, consult SMC. Selection of model from gripping force graph MHL2-20D12 120 Gripping force (N) Procedure 100 Pressure 0.6MPa 73 80 0.5MPa 60 0.4MPa 40 0.3MPa 0.2MPa 20 0 20 40 60 80 100 120 70 Gripping point R (mm) • Selecting the MHL2-20D1 A gripping force of 73 N is obtained from the intersection point of gripping point position R = 70 and a pressure 0.5 MPa. • The gripping force is 24 times greater than the workpiece mass, and therefore satisfies a gripping force setting value of 20 times or more. MHZ MHF MHL MHR MHK MHS MHC MHT MHY MHW -X MRHQ MA D- 477 P0442-P0518-E.qxd Series 08.9.29 3:20 PM Page 478 MHL2 Construction ø10 ø16 to ø25 ø32, ø40 Component Parts No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Description Body Finger Piston rod Rack Pinion Pinion cover Pinion axis Piston Piston A Piston B Piston A Rod cover Bumper Clip Rubber magnet Material Note Aluminum alloy Hard anodized Aluminum alloy Hard anodized Stainless steel Stainless steel Carbon steel Carbon steel Electroless nickel plated Stainless steel Nitriding Brass Brass Brass Stainless steel Aluminum alloy Chromate treated Urethane rubber Stainless steel spring wire Synthetic rubber No. Description 16 Magnet 17 Rod seal cover B 18 Washer 19 20 21 22 23 24 25 Material — Cold rolled steel Stainless steel Note Nickel plated Electroless nickel plated Nitriding Oil containing polyacetal with back metal Oil containing polyacetal Bearing with back metal Carbon steel U nut Carbon steel R-shape retaining ring Carbon steel Type C retaining ring Steel for spring Wave washer Carbon steel Conical spring washer Bearing Nickel plated Nickel plated Nickel plated Phosphate coated Nickel plated Replacement Parts Description Seal kit MHL2-10 MHL2-16 MHL2-20 MHL2-25 MHL2-32 MHL2-40 Main parts @6@7@8@9#0 MHL10-PS MHL16-PS MHL20-PS MHL25-PS MHL32-PS MHL40-PS MHL-A1001 MHL-A1601 MHL-A2001 MHL-A2501 MHL-A3201 MHL-A4001 Piston assembly MHL2-D1 MHL-A1002 MHL-A1602 MHL-A2002 MHL-A2502 MHL-A3202 MHL-A4002 !4!6@6#0 MHL2-D2 MHL-A1003 MHL-A1603 MHL-A2003 MHL-A2503 MHL-A3203 MHL-A4003 @6#0 MHL2-D MHL2-D1 MHL2-D2 MHL-A1004 MHL-A1005 MHL-A1006 MHL-A1604 MHL-A1605 MHL-A1606 MHL-A2004 MHL-A2005 MHL-A2006 MHL-A2504 MHL-A2505 MHL-A2506 MHL-A3204 MHL-A3205 MHL-A3206 MHL-A4004 MHL-A4005 MHL-A4006 r Rod Cover assembly MHL-A1007 MHL-A1607 MHL-A2007 MHL-A2507 MHL-A3207 MHL-A4007 @9 Finger assembly Pinion assembly MHL-A1008 MHL-A1009 MHL-A1608 MHL-A1609 MHL-A2008 MHL-A2009 MHL-A2508 MHL-A2509 MHL-A3208 MHL-A3209 MHL-A4008 MHL-A4009 w!8@1@5 tyu@3@4 MHL2-D Rack <ø32, ø40>ei!4!5 <ø10>!2!7!9@2@8 ∗ Order one finger assembly and pinion assembly per unit. ∗ For piston assembly and rack, order 2 pieces per unit. ∗ For rod cover assembly, order 4 pieces per unit. 478 <ø10>!1!3!6@6 <ø16 to ø25>eo!0 <ø16 to 40>!2!3!7!@ 9 @ 2 @ 8 9 Replacement part: grease pack part no. MHL2-D (ø10 to 20) MHL2-D (ø25, 32) MHL2-D (ø40) MHL2-D1 (ø10, 16) MHL2-D1 (ø20, 25) MHL2-D1 (ø32, 40) MHL2-D2 (ø10, 16) MHL2-D2 (ø20, 25) MHL2-D2 (ø32, 40) GR-S-005 (5g) GR-S-010 (10g) GR-S-020 (20g) GR-S-005 (5g) GR-S-010 (10g) GR-S-020 (20g) GR-S-005 (5g) GR-S-010 (10g) GR-S-010 (10g), GR-S-020 (20g) (1 pack each) P0442-P0518-E.qxd 08.9.29 3:21 PM Page 479 Parallel Style Air Gripper : Wide Type Series MHL2 Dimensions MHL2-10D 2 x M4 x 0.7 thread depth 5 (Mounting thread) Closed J K cross view (Fingers closed) ø3H9 2 x ø4.5 through (Body mounting hole) 3H9 +0.025 0 +0.025 0 depth 3 4 x M4 x 0.7 thread depth 8 (Mounting thread) depth 3 ø18H9 +0.043 0 MHZ ∗ Dimensions of auto switch mounting groove (Enlarged view) depth 1.5 MHF MHL M5 x 0.8 (Finger opening port) MHR Auto switch mounting groove (4 locations)∗ 4 x M5 x 0.8 (Piston rod and rack screw) M5 x 0.8 (Finger closing port) MHK MHS Width across flats 8 MHC (4 locations) MHT MHY Closed E Open F MHW 4 x M4 x 0.7 through (Thread for mounting attachment) -X MRHQ (mm) Model A B C D E F G H MA J MHL2-10D MHL2-10D1 MHL2-10D2 38 36 51 26 56 76 100 24 80 54 52 67 42 78 118 142 39 108 72 70 85 60 96 156 180 57 146 Note 1) J dimension is at fully closed. Note 2) D1 is different from D2 at finger closed because shaft is ejected from finger end. J dimension is different from the value which is subtracted stroke from G dimension. D- 479 P0442-P0518-E.qxd Series 08.9.29 3:21 PM Page 480 MHL2 Dimensions MHL2-16D 2 x M5 x 0.8 thread depth 7 (Mounting thread) Closed J K cross view (Fingers closed) ø3H9 +0.025 0 depth 3 2 x ø5.5 through (Body mounting hole) 3H9 +0.025 0 4 x M5 x 0.8 thread depth 10 (Mounting thread) depth 3 ø23H9 +0.052 0 ∗ Dimensions of auto switch mounting groove (Enlarged view) depth 1.5 M5 x 0.8 (Finger opening port) M5 x 0.8 (Finger closing port) 4 x M6 x 1 (Piston rod and rack screw) Auto switch mounting groove (4 locations)∗ Width across flats 10 (4 locations) Closed E Open F 4 x M5 x 0.8 through (Thread for mounting attachment) (mm) Model A B C D E F G H J MHL2-16D MHL2-16D1 MHL2-16D2 40 70 90 45 75 95 60 90 110 28 58 78 68 110 130 98 170 210 128 200 240 26 50 70 98 152 192 Note 1) J dimension is at fully closed. Note 2) D1 is different from D2 at finger closed because shaft is ejected from finger end. J dimension is different from the value which is subtracted stroke from G dimension. 480 P0442-P0518-E.qxd 08.9.29 3:21 PM Page 481 Parallel Style Air Gripper : Wide Type Series MHL2 Dimensions MHL2-20D 2 x M6 x 1 thread depth 7 (Mounting thread) Closed J K cross view (Fingers closed) ø4H9 +0.030 0 depth 4 2 x ø6.6 through (Body mounting hole) MHZ 4 x M6 x 1 thread depth 12 (Mounting thread) 4H9 +0.030 0 depth 4 ∗ Dimensions of auto switch mounting groove (Enlarged view) ø27H9 +0.052 depth 1.5 0 MHF MHL M5 x 0.8 (Finger opening port) M5 x 0.8 (Finger closing port) MHR Auto switch mounting groove (4 locations)∗ 4 x M6 x 1 (Piston rod and rack screw) MHK MHS MHC Width across flats 10 (4 locations) MHT MHY MHW Closed E -X Open F MRHQ (mm) Model A B C D MHL2-20D MHL2-20D1 MHL2-20D2 54 96 116 58 100 120 71 113 133 38 80 100 E F 82 122 142 (mm)222 162 262 G H J 160 260 300 32 68 88 120 195 235 4 x M6 x 1 through (Thread for mounting attachment) MA D- Note 1) J dimension is at fully closed. Note 2) D1 is different from D2 at finger closed because shaft is ejected from finger end. J dimension is different from the value which is subtracted stroke from G dimension. 481 P0442-P0518-E.qxd 08.9.29 3:21 PM Page 482 MHL2 Series Dimensions MHL2-25D Closed J 2 x M8 x 1.25 thread depth 7 (Mounting thread) K cross view (Fingers closed) ø4H9 2 x ø9 through (Body mounting hole) 4H9 +0.030 0 +0.030 0 depth 4.5 4 x M8 x 1.25 thread depth 16 (Mounting thread) depth 4.5 ø32H9 +0.052 depth 1.5 0 M5 x 0.8 (Finger opening port) M5 x 0.8 (Finger closing port) ∗ Dimensions of auto switch mounting groove (Enlarged view) Auto switch mounting groove (4 locations)∗ 4 x M8 x 1.25 (Piston rod and rack screw) Width across flats 13 (4 locations) Closed E Open F 4 x M8 x 1.25 through (Thread for mounting attachment) (mm) Model A B C D E F G H J MHL2-25D MHL2-25D1 MHL2-25D2 66 120 138 70 124 142 88 142 160 48 102 120 100 182 200 150 282 320 196 328 366 38 86 104 146 244 282 Note 1) J dimension is at fully closed. Note 2) D1 is different from D2 at finger closed because shaft is ejected from finger end. J dimension is different from the value which is subtracted stroke from G dimension. 482 P0442-P0518-E.qxd 08.9.29 3:21 PM Page 483 Parallel Style Air Gripper : Wide Type Series MHL2 Dimensions MHL2-32D Closed J 2 x M8 x 1.25 thread depth 11 (Mounting thread) K cross view (Fingers closed) +0.030 0 ø6H9 6H9 +0.030 0 depth 8 4 x M8 x 1.25 thread depth 16 (Mounting thread) depth 8 ø32H9 +0.062 depth 2.5 0 ∗ Dimensions of auto switch mounting groove (Enlarged view) MHZ MHF MHL Rc 1 8 (G 1 8, NPT 1 8) (Finger opening port) Rc 1 8 (G 1 8, NPT 1 8) (Finger closing port) Auto switch mounting groove (4 locations)∗ MHR 4 x M10 x 1.5 (Piston rod and rack screw) MHK MHS Width across flats 17 (4 locations) MHC MHT MHY Closed E MHW Open F -X 4 x M10 x 1.5 through (Thread for mounting attachment) MRHQ (mm) Model B C D E F G H J MA MHL2-32D MHL2-32D1 MHL2-32D2 86 134 178 110 158 202 60 108 152 150 198 242 220 318 402 272 370 454 56 104 148 202 282 366 D- Note 1) J dimension is at fully closed. Note 2) D1 is different from D2 at finger closed because shaft is ejected from finger end. J dimension is different from the value which is subtracted stroke from G dimension. 483 P0442-P0518-E.qxd Series 08.9.29 3:21 PM Page 484 MHL2 Dimensions MHL2-40D Closed J 2 x M10 x 1.5 thread depth 12 (Mounting thread) K cross view (Fingers closed) +0.030 0 ø6H9 6H9 +0.030 0 depth 8 4 x M10 x 1.5 thread depth 20 (Mounting thread) depth 8 ∗ Dimensions of auto switch mounting groove (Enlarged view) ø40H9+0.062 depth 2.5 0 Auto switch mounting groove (4 locations)∗ Rc 1 8 (G 1 8, NPT 1 8) (Finger opening port) Rc 1 8 (G 1 8, NPT 1 8) (Finger closing port) 2 x M10 x 1.5 (Rack screw) Width across flats 17 (2 locations) Width across flats 19 (2 locations) 2 x M12 x 1.75 (Piston rod screw) Closed E Open F 4 x M12 x 1.75 through (Thread for mounting attachment) (mm) Model B C D E F G H J MHL2-40D MHL2-40D1 MHL2-40D2 116 174 214 148 206 246 80 138 178 188 246 286 288 406 486 348 466 546 72 130 170 252 370 450 Note 1) J dimension is at fully closed. Note 2) D1 is different from D2 at finger closed because shaft is ejected from finger end. J dimension is different from the value which is subtracted stroke from G dimension. 484 P0442-P0518-E.qxd 08.9.29 3:21 PM Page 485 Series MHL2 /Related Products Auto Switch Installation Examples and Mounting Positions Various auto switch applications are possible through different combinations of auto switch quantities and detecting positions. 1) Detection when Gripping Exterior of Workpiece Detection example Position to be detected Detection combinations Operation of auto switch 1. Confirmation of fingers in reset position 2. Confirmation of workpiece held 3. Confirmation of workpiece released Position of fingers fully opened Position when gripping a workpiece Position of fingers fully closed Auto switch turned ON when fingers return. (Light ON) Auto switch turned ON when gripping a workpiece. (Light ON) When a workpiece is held (Normal operation): Auto switch to turn OFF (Light not illuminating) When a workpiece is not held (Abnormal operation): Auto switch to turn ON (Light illuminating) Step 1) Fully open the fingers. Step 1) Position fingers for gripping a workpiece. Step 1) Fully close the fingers. One auto switch Two auto switches How to determine auto switch installation position At no pressure or low Step 2) Insert the auto switch into the auto switch installation pressure, connect the groove in the direction shown in the following drawing. auto switch to a power supply, and follow the directions. Step 3) Slide the auto switch in the direction of the arrow until the indicator light illuminates. MHZ Step 3) Slide the auto switch in the direction of the arrow until the light illuminates and fasten it at a position 0.3 to.0.5 mm in the direction of the arrow beyond the position where the indicator light illuminates. In case of 2-color indicator type, fasten it at the location where the indicator light color changes from red to green. MHF MHL MHR Step 4) Slide the auto switch further in the direction of the arrow until the indicator light goes out. MHK Position where light turns ON MHS MHC MHT 0.3 to 0.5 mm Step 5) Move the auto switch in the opposite direction and fasten it at a position 0.3 to 0.5 mm beyond the position where the indicator light illuminates. In case of 2-color indicator type, fasten it at the location when the indicator light color changes from red to green. Position where light turns ON MHY Position to be secured MHW -X MRHQ MA 0.3 to 0.5 mm D- Position to be secured Note 1) It is recommended that gripping of a workpiece be performed close to the center of the finger stroke. Note 2) When holding a workpiece close at the end of open/close stroke of fingers, detecting performance of the combinations listed in the above table may be limited, depending on the hysteresis of an auto switch, etc. 485 P0442-P0518-E.qxd 08.9.29 3:21 PM Page 486 Series MHL2 /Related Products Auto Switch Installation Examples and Mounting Positions Various auto switch applications are possible through different combinations of auto switch quantities and detecting positions. 2) Detection when Gripping Interior of Workpiece Detection example Position to be detected Detection combinations Operation of auto switch 1. Confirmation of fingers in reset position 2. Confirmation of workpiece held 3. Confirmation of workpiece released Position of fingers fully closed Position when gripping a workpiece Position of fingers fully opened Auto switch turned ON when fingers return. (Light ON) Auto switch turned ON when gripping a workpiece. (Light ON) When a workpiece is held (Normal operation): Auto switch to turn OFF (Light not illuminating) When a workpiece is not held (Abnormal operation): Auto switch to turn ON (Light illuminating) Step 1) Fully close the fingers. Step 1) Position fingers for gripping a workpiece. Step 1) Fully open the fingers. One auto switch Two auto switches How to determine auto switch installation position At no pressure or low Step 2) Insert the auto switch into the auto switch installation pressure, connect the groove in the direction shown in the following drawing. auto switch to a power supply, and follow the directions. Step 3) Slide auto switch in the direction of the arrow until the light illuminates and fasten it at a position 0.3 to 0.5 mm in the direction of the arrow beyond the position where the indicator light illuminates. In case of 2color type, fasten it at the location where the indicator light color changes from red to green. Position where light turns ON Step 3) Slide the auto switch in the direction of the arrow until the indicator light illuminates. Step 4) Slide the auto switch a further distance in the direction of the arrow until the indictor light goes out. 0.3 to 0.5 mm Position to be secured Step 5) Move the auto switch in the opposite direction and fasten it at a position 0.3 to 0.5 mm beyond the position where the indicator light illuminates. In the case of 2-color indicator type, fasten it at the location when the indicator light color changes from red to green. Position where light turns ON 0.3 to 0.5 mm Position to be secured Note 1) It is recommended that gripping of a workpiece be performed close to the center of the finger stroke. Note 2) When holding a workpiece close at the end of open/close stroke of fingers, detecting performance of the combinations listed in the above table may be limited, depending on the hysteresis of an auto switch, etc. 486 P0442-P0518-E.qxd 08.9.29 3:21 PM Page 487 Parallel Style Air Gripper: Wide Type Series MHL2 Auto Switch Mounting Auto Switch Hysteresis (1) To set the auto switch, insert the auto switch into the installation groove of the cylinder as shown below and set it roughly. (2) Insert the auto switch into the auto switch bracket installation groove. (3) After confirming the detecting position, tighten the set screws (M2.5) attached to the auto switch and set it. (4) Be sure to change the detecting position in the state of (2). The auto switch hysteresis is shown in the table below. Please refer to the table as a guide when setting auto switch positions. bracket Auto switch operating position (ON) Hysteresis Auto switch operating position (OFF) (mm) , Note) Use a watchmaker s screwdriver with a grip diameter of 5 to 6 mm to tighten the set screws (M2.5). The tightening torque should be 0.05 to 0.1 N·m. As a rule, it should be turned about 90 beyond the point at which tightening can be felt. Auto Switch Mounting Bracket: Part No. Auto switch part no. D-M9(V) D-M9W(V) D-M9A(V)L Auto switch mounting bracket part no. BMG2-012 Auto switch part no. D-Y59/Y69/Y7P/Y7PV Air gripper model MHL2-10D MHL2-16D MHL2-20D MHL2-25D MHL2-32D MHL2-40D D-Y7W/Y7WV D-M9(V) D-M9W(V) D-M9A(V)L 0.8 0.3 0.5 0.4 0.5 0.7 0.5 0.6 0.5 0.6 0.5 0.9 Auto Switch Mounting Brackets: Precautions When auto switch is set on the mounting side as shown below, allow at least 2 mm run off space on mounting plate since the auto switch is protruded from the gripper edge. MHZ MHF Run off space 2 mm or more MHL MHR MHK MHS MHC MHT MHY MHW -X MRHQ MA D- 487 P0442-P0518-E.qxd 08.9.29 3:21 PM Page 488 Series MHL Specific Product Precautions Be sure to read before handling. Mounting Air Grippers/Series MHL2 Possible to mount from 2 directions. Axial Mounting Lateral mounting How to Mount the Attachment to the Finger Body tapped Model Applicable bolts MHL2-10D M4 x 0.7 MHL2-16D M5 x 0.8 MHL2-20D M6 x 1 MHL2-25D M8 x 1.25 MHL2-32D M8 x 1.25 MHL2-40D M10 x 1.5 Max. tightening Max. screw-in torque (N·m) depth (lmm) 2.1 8 4.3 10 7.3 12 17.7 16 18 16 36 20 Body ø10 to ø25 Model MHL2-10D MHL2-16D MHL2-20D MHL2-25D MHL2-32D MHL2-40D Max. tightening Max. screw-in Applicable bolts torque (N·m) depth (lmm) M4 x 0.7 1.4 5 M5 x 0.8 2.8 7 M6 x 1 4.8 7 M8 x 1.25 12.0 7 M8 x 1.25 12.0 11 M10 x 1.5 24.0 12 (1) Make sure that the piston rod is retracted so as not to apply undue strain on the piston rod while an attachment is being mounted to the finger. (2) Do not scratch or dent the sliding portion of the piston rod. Damage to the bearings or seals may cause air leaks or faulty operation. (3) Refer to the table below for the proper tightening torque on the bolt used for securing the attachment to the finger. Model Applicable bolts MHL2-10D MHL2-16D MHL2-20D MHL2-25D MHL2-32D MHL2-40D M4 x 0.7 M5 x 0.8 M6 x 1 M8 x 1.25 M10 x 1.5 M12 x 1.75 Finger Attachment Model Applicable bolts MHL2-10D MHL2-16D MHL2-20D MHL2-25D M4 x 0.7 M5 x 0.8 M6 x 1 M8 x 1.25 488 Max. tightening torque (N·m) 2.1 4.3 7.3 17.7 Max. tightening torque (N·m) 1.4 2.8 4.8 12.0 24.0 42.2