1. Packing List INSTALLATION INSTRUCTION FOR CK20(H)S / CK22(H) CABIN A CABIN ASS’Y NO. 2 1 1 3 1 1 1. Packing List Part No. Description CABIN ASSEMBLY Q'TY Remarks 1 2 T2391-33121 CABIN SUPPORT(LH) 1 3 T2391-33131 CABIN SUPPORT(RH) 1 4 T2391-33251 CABIN SUPPORT SPACER 2 5 T2391-87051 HEATER HOSE D 2 6 T4340-38241 HOSE CLAMP 4 7 T2131-69351 WIRE HARNESS (ALTERNATOR) 1 8 T2391-69361 WIRE HARNESS (TURN SIGNAL LAMP) 2 CK20S/CK20HS only 9 T2391-69371 WIRE HARNESS (TURN SIGNAL LAMP) 2 CK22/CK22H only 10 T2391-85131 CAB. FRONT SEALING PLATE(LH) 1 10-1 01754-50620 FLANGE BOLT(M6X20L) 2 10-2 02751-50060 FLANGE NUT 2 2. general safety infoRmation 3. how to install THE cabin 4. OPERATION INSTRUCTION Daedong kit#.(USA) T2395-A8011 CABIN ASS’Y(CK20S) t2396-A8011 CABIN ASS’Y(CK20HS) T2391-80111 INTERIOR MATERIALS(CK20S) T2392-80111 INTERIOR MATERIALS(CK20HS) T2391-01111 SPARE KIT(CK20S/CK20HS) 4 1 5 1 6 1 7 1 Daedong kit#.(EU) T2391-A8011 CABIN ASS’Y(CK22) T2392-A8011 CABIN ASS’Y(CK22H) T2391-80111 INTERIOR MATERIALS(CK22) T2392-80111 INTERIOR MATERIALS(CK22H) T2391-01111 SPARE KIT(CK22/CK22H) KIOTI TRACTOR DIVISION /DAEDONG-USA, INC. 6300 Kioti Dr. Wendell, NC 27591 Toll Free:1877 GO KIOTI Tel:1-919-374-5100 Fax:1-919-374-5001 http://www.kiotitractor.com 8 1 19 OVERSEAS SERVICE DIVISION / DAEDONG INDUSTRIAL Co.,Ltd. 1-12, BUKRI, NONGONG, DALSUNG-GUN, DAEGU, KOREA Tel:82-53-610-3350 Fax:82-53-610-3359 http://www.daedong.co.kr Printed in Korea. Oct.2010 * Bolts and nuts are excluded from the above picture. 10 Next page▼ A CABIN ASS’Y 11 15 1 20 1 12 1 13 1 21 1 Part No. Description Q'TY 11 T2391-85151 GROMMET 1 12 T2391-85141 CAB. FRONT SEALING PLATE(RH) 1 12-1 01754-50620 FLANGE BOLT(M6X20L) 2 12-2 02751-50060 FLANGE NUT 2 13 T2131-85411 FRONT SEALING RUBBER 1 (300L) 2 14 T2131-85421 FRONT SEALING RUBBER 2 (170L) 2 15 T2391-85151 TRANSMISSION COVER 1 16 T2391-86211 SMV BRACKET SUPPORT PLATE 1 16-1 01754-50816 FLANGE BOLT(M8X16L) 2 17 T2391-86221 CLUTCH STOPPER 1 17-1 01023-50630 BOLT(M6X30L) 1 17-2 04013-50060 PLAIN WASHER 1 17-3 41011-5151_4 NYLON NUT 1 18 T2391-86231 FENDER SEALING PAD 1 (980L) 2 19 T2391-86251 FRONT SHIELD PLATE SEALING PAD(1300L) 1 20 T2391-68151 PARKING BRAKE SUPPORT 1 21 T2391-89111 PARKING BRAKE SUPPORT BASE 1 21-1 01123-50825 BOLT(M8X25L) 2 22 T2391-33111 ACCELERATION PEDAL 1 23 T2391-86281 SMV BRACKET 1 Remarks 14 18 1 17 1 16 1 NO. 22 1 19 1 23 1 CK20HS/CK22H only CK22/CK22H only CK20HS/CK22H only CK20S/20HS only 23-1 * Bolts and nuts are excluded from the above picture. 01123-50820 BOLT(M8X20L) 2 Next page▼ B INTERIOR MATERIALS 1 2 1 5 1 9 1 3 1 6 1 10 1 4 1 7 1 11 1 NO. Part No. Description Q'TY 1 T2391-98151 FENDER REAR PAD(LH) 1 2 T2391-98161 FENDER REAR PAD(RH) 1 3 T2391-94111 INSTRUMENT PANEL COVER 1 4 T2391-96191 SEAT FLOOR COVER 1 5 T2391-98131 SEAT FLOOR COVER(REAR) 1 6 T2391-98111 FENDER COVER(LH) 1 7 T2391-98121 FENDER COVER(RH) 1 8 T2391-94151 INSTRUMENT PANEL INNER PAD(MIDDLE) 1 9 T2391-94131 INSTRUMENT PANEL INNER PAD(LH) 1 10 T2391-94141 INSTRUMENT PANEL INNER PAD(RH) 1 11 T2391-94121 INSTRUMENT PANEL INNER PAD(MIDDLE) 1 12 T2391-96111 STEP FLOOR PAD 1 13 T2391-96131 STEP FLOOR PAD 1 Remarks CK20S/22 only 8 1 12 13 CK20S/22 only 14 15 1 16 1 17 1 18 14 T2391-96211 SEAT FLOOR FRONT PAD 1 15 T2391-96221 SEAT FLOOR UNDER PAD 1 16 T2391-91251 SIDE COVER PAD(LH) 1 17 T2391-91261 SIDE COVER PAD(RH) 1 18 T2391-91111 ENGINE ROOM COVER PAD(FRONT) 1 Next page▼ B INTERIOR MATERIALS 19 1 24 1 29 1 20 1 25 1 30 1 21 1 26 1 22 1 27 1 31 1 32 1 23 1 28 1 33 1 NO. Part No. Description Q'TY 19 T2391-91121 ENGINE ROOM COVER PAD(MIDDLE) 1 20 T2391-91131 ENGINE ROOM COVER PAD(REAR) 1 21 T2392-96211 SEAT FLOOR FRONT PAD 1 22 T2392-96221 SEAT FLOOR UNDER PAD 1 23 T2392-96141 STEP FLOOR PAD(LH) 1 24 T2392-96151 STEP FLOOR PAD(RH) 1 25 T2392-96161 STEP FLOOR PAD(LH) 1 26 T2392-96171 STEP FLOOR PAD(RH) 1 27 T2391-91211 FRONT SHIELD PLATE 1 INSULATING BOARD(LH) 1 28 T2391-91221 FRONT SHIELD PLATE 2 INSULATING BOARD(LH) 1 29 T2391-91231 FRONT SHIELD PLATE 1 PAD(RH) 1 30 T2391-91241 FRONT SHIELD PLATE 2 PAD(RH) 1 31 T2392-96191 SEAT FLOOR COVER 1 32 T2392-96361 TRANSMISSION COVER PAD(LH) 1 33 T2392-96351 TRANSMISSION COVER PAD(RH) 1 34 T2392-96341 TRANSMISSION COVER PAD(RH) 1 35 T2392-96331 TRANSMISSION COVER PAD(UPPER) 1 36 T2392-96321 TRANSMISSION COVER PAD2 1 37 T2392-96311 TRANSMISSION COVER PAD1 1 38 T2131-95111 VELCRO(MALE) 1 8M 39 T2131-95121 VELCRO(FEMALE) 1 2M 38 1 34 1 35 1 36 1 37 1 39 1 Remarks CK20HS/22H only CK20HS/22H only Next page▼ C SPARE KIT 1 6 11 2 7 12 3 4 8 13 5 9 10 14 15 14 NO. Part No. Description Q'TY 1 T4682-87812 RUBBER 1 2 2 T4682-87821 RUBBER COVER 2 3 T4682-87831 RUBBER COLLAR 2 4 T4682-87841 RUBBER 2 2 5 T4920-87851 COLLAR 2 6 01133-51240 BOLT 4 7 01173-51440 BOLT 6 8 01173-51445 BOLT 2 9 01173-51690 BOLT 2 10 02176-50120 NUT 4 11 02176-50160 NUT 2 12 04013-50120 PLAIN WASHER 8 13 04512-50140 SPRING WASHER 8 14 04512-50160 SPRING WASHER 4 15 04013-50160 PLAIN WASHER 2 Remarks * CF(Cabin front mounting set): 1, 2, 3, 4, 5, 9, 11, 14 (Please refer to "How to install") Next page▼ 3. how to install THE cabin This symbol means ATTENTION! YOUR SATETY IS INVOLVED. The message that follows the symbol contains important information about satety. Carefully read the message. Eu only Us only A20 BEFORE SERVICING AND REPAIRING 1. Read all safety instruction in this manual and be aware of safety decal locations on your machine. CABIN ASS’Y 2. General safety information. A21-1 A23 A1 2. Thoroughly clean your work area and the machine. 3. Make sure the machine is on firm and level ground and that the parking brake is set. 4. Lower the implement to the ground. 5. Stop the engine and remove the key. 6. Disconnect the negative battery cable. A21 7. Place a "DO NOT OPERATE" tag in the operator station. A23-1 WORKING SAFETY A17 A17-1 1. Do not operate or service the machine while under the influence of alcohol, medications, or other sustances. 3. Never use improvised tools, parts or procedures. Use only recommended tools appropriate to the work. A19 C11 C14 4. Extra care should be taken to work safety when servicing is done by two or more persons. 5. Always support the machine with safety stands rated for the weight of the machine. Never work under a machine that is supported solely with a jack. C5 6. Do not touch any rotating or hot parts while the engine is running. C3 7. Escaping fluid (hydraulic oil) under pressure can penetrate the skin causing serious injury. Relieve pressure before disconnecting hydraulic or fuel lines. Tighten all connections before applying pressure. C1 C4 A18 A17-3 A12-2 A22 INTERIOR MATERIALS 2. Never wear loose fitting clothing and always use safety equipment appropriate to the job. A17-2 A12 A10 A12-1 A10-2 A14 C2 C15 C8 DISPOSE OF FLUIDS PROPERLY A15 A13 C13 1. Observe relevant environmental protection regulations when disposing of oil. NEVER pour fluids onto the ground, down a drain, or into any body of water. A3 A5 A14 A13 A10-1 HST only A6 A16 A4 C14 C7 C13 C6 C12 A4 C12 C10 SPARE KIT C9 A2 (A1) CABIN (A2) CABIN SUPPORT(LH) (A3) CABIN SUPPORT(RH) (A4) CABIN SUPPORT SPACER (A5) HEATER HOSE D (A6) PIPE BAND (A7) WIRE HARNESS(ALTERNATOR) (A8) WIRE HARNESS(TURN SIGNAL LAMP) (A9) WIRE HARNESS(TURN SIGNAL LAMP) (A10) FRONT SEALING PLATE(LH) (A10-1) FLANGE BOLT(M6X20L) (A10-2) FLANGE NUT (A11) GROMMET (A12) FRONT SEALING PLATE(RH) (A12-1) FLANGE BOLT(M6X20L) (A12-2) FLANGE NUT (A13) FRONT SEALING RUBBER 1(300L) (A14) FRONT SEALING RUBBER 2(170L) (A15) TRANSMISSION COVER(CK20HS/CK22H only) (A16) SMV BRACKET SUPPORT PLATE (A16-1) FLANGE BOLT(M8X20L) (A17) CLUTCH STOPPER (A17-1) BOLT(M6X30L) (A17-2) PLAIN WASHER (A17-3) NYLON NUT (A18) FENDER SEALING PAD 1(980L) (A19) FRONT SHIELD PLATE SEALING PAD(1300L) (A20) PARKING BRAKE SUPPORT(CK22/CK22H ONLY) (A21) PARKING BRAKE SUPPORT BASE(CK22/CK22H ONLY) (A21-1) BOLT(M8X25L)(CK22/CK22H ONLY) (A22) ACCELERATION PEDAL(CK20HS/CK22H only) (A23) SMV BRACKET(CK20S/CK20HS ONLY) (A23-1) BOLT(M8X20L)(CK20S/CK20HS ONLY) (B1) FENDER REAR PAD(LH) (B2) FENDER REAR PAD(RH) (B3) INSTRUMENT PANEL COVER (B4) SEAT FLOOR COVER (B5) SEAT FLOOR COVER(REAR) (B6) FENDER COVER(LH) (B7) FENDER COVER(RH) (B8) INSTRUMENT PANEL INNER PAD(MIDDLE) (B9) INSTRUMENT PANEL INNER PAD(LH) (B10) INSTRUMENT PANEL INNER PAD(RH) (B11) INSTRUMENT PANEL INNER PAD(MIDDLE) (B12) STEP FLOOR PAD (B13) STEP FLOOR PAD (B14) SEAT FLOOR FRONT PAD (B15) SEAT FLOOR UNDER PAD (B16) SIDE COVER PAD(LH) (B17) SIDE COVER PAD(RH) (B18) ENGINE ROOM COVER PAD(FRONT) (B19) ENGINE ROOM COVER PAD(MIDDLE) (B20) ENGINE ROOM COVER PAD(MIDDLE) (B21) SEAT FLOOR FRONT PAD (B22) SEAT FLOOR UNDER PAD (B23) STEP FLOOR PAD(LH) (B24) STEP FLOOR PAD(RH) (B25) STEP FLOOR PAD(LH) (B26) STEP FLOOR PAD(RH) (B27) FRONT SHIELD PLATE 1 INSULATING BOARD(LH) (B28) FRONT SHIELD PLATE 2 INSULATING BOARD(LH) (B29) FRONT SHIELD PLATE 1 PAD(RH) (B30) FRONT SHIELD PLATE 2 PAD(RH) (B31) SEAT FLOOR COVER (B32) TRANSMISSION COVER PAD(LH) (B33) TRANSMISSION COVER PAD(RH) (B34) TRANSMISSION COVER PAD(RH) (B35) TRANSMISSION COVER PAD(UPPER) (B36) TRANSMISSION COVER PAD2 (B37) TRANSMISSION COVER PAD1 (B38) VELCRO(MALE) (B39) VELCRO(FEMALE) (C1) RUBBER 1 (C2) RUBBER COVER (C3) RUBBER COLLAR (C4) RUBBER 2 (C5) COLLAR (C6) BOLT (C7) BOLT (C8) BOLT (C9) BOLT (C10) NUT (C11) NUT (C12) PLAIN WASHER (C13) SPRING WASHER (C14) SPRING WASHER (C15) PLAIN WASHER 196S001A Next page▼ 1. Park the vehicle on firm and level ground. Then, engage the parking brake and stop the engine. 196S002A 2. Open bonnet and remove the negative cable(1) of battery. REMARKS When attaching cabin and loader simultaneously, make sure to attach the loader first and then assemble cabin. 196S003A 3. R e m o v e R O P S, R O P S b r a c k e t (1)(left)(right), seat(2), rear mirror(3) and turn indicator. REMARKS 196S066A 4. After removing the bracket(1) and increase A section hole to the dia. 20 mm(0787 in.), reinstall it. If the hole is not expanded, it may be subject to vibration. 196S004A 5. Pull out the mounting bracket assembly cap of transmission case (left)(right) and assemble front mounting cabin s u p p o r t s p a c e r(A4) a n d c a b i n support(A2,3) with. (C6,7,8,10,12,13) 196S005A 196S006A 6. Remove the clutch pedal holding hook(1) and stopper(2). After removing the rear mirror(3), install it into the cabin. 196S007A 7. After loosening the locking bolt under the seat and removing the seat bottom panel, attach the seat floor under pad (B15) and reassemble it. REMARKS How to attach sound absorbent 196S008A 8. After removing the rate of descent adjusting lever(1) and pulling out the differential motion locking pedal spring(2), attach the seat floor front pad(B14: mechanical model) inside the seat bottom front cover. 196S009A 9. Remove the joystick lever cover(1) and inside lever locking bracket. Then pull out the floor mat(2) and remove the instrument panel cover(3). 196S065A 10. After attaching the instrument panel inner rubber pad(B11) and sound absorbent(B8,9,10) inside the instrument panel cover, reinstall it. 196S014A 196S012A 1. Wipe off the inside of the instrument panel cover(1) cleanly. 2. After cutting the velcro(2)(B39) in a proper size, paste it on the rubber pad(3) along the edge of instrument panel cover. 196S013A 3. Attach the rubber pad(3) inside of instrument panel cover. 196S015A 196S011A 11. Using a hoist, support the stand and hydraulic jack on the rear axle bottom and remove the rear wheels. 196S010A 4. Attach the sound absorbent(4) to the center, left and right side of instrument panel cover. 12. Pull out the lever handle(1) of left/ right of fender and rate of descent adjusting lever handle(2). Loosen the fender handle locking bolt(3) and lever guide locking screw(4) on the fender bottom side to remove the fender handle and lever guide. Next page▼ REMARKS 196S016A 196S017A 13. A f t e r i n s t a l l i n g t h e s e a t f l o o r cover(B4: mechanical type, B31: HST type), paste the velcro enough to fix it along the rim. Install the seat floor cover(rear)(B5) in the same way. 196S021A 196S019A CF : 1,2,3,4,5,9,11,14 196S018A 14. Assemble front left/right cabin mounting cushion. If you have the old hydraulic pipe (1), please replace with new pipe. The old pipe can interfere with front cabin mounting. Serial No. Break Old pipe installed on : CK20S : ~KS29-00232 CK20HS : ~KS30-00491 CK22 : ~KS32-00201 CK22H : ~KS35-00306 New pipe No. T2368-37082 196S023A 196S025A 196S024A 196S026A 15. Loosen the number plate bracket locking bolt(1) and remove the number plate bracket(2). REMARKS Number plate bracket Modification 16. With the cabin lifted up on hoist, attach sealing pad(A19) and front sealing rubber2(A14) as shown in the figure. 17. Lower the cabin on the tractor slowly and lock the front(CF), and rear(2) mounting section. 196S022A The number plate bracket should be cut to assemble the cabin as shown in the figure. REMARKS REMARKS (EU Only) How to attach fender interior material 196S027A 18. Paste the velcro to fuel tank and the fender. 196S031A 196S033A 051S002A • Disassemble the cover(2) and cable(3) from the removed parking brake lever combination(1). 196S029A Put the fender rear pad(B1,2) to the gap between the fender and cabin 051S004A • Af ter removing the par king brake support(A20) and the parking brake lever combination, connect them to the parking brake support base. (A21-1) 21. Assemble joystick lever locking bracket and install the cover(1). 196S032A 196S030A 196S028A 19. Attach the fender cover(B6,7) by pasting velcro to left and right on the fender. First, attach velcro along the cabin frame pipe. Then attach the edge of interior material along with the velcro. 20. Punch bolt holes on the both lever guide and assemble the lever guide(1,2). 051S003A • Assemble the parking brake suppor t bas e(A21) an d t he rem ove d par k ing brake bracket(4) on the panel of cabin combination. 051S005A • After reinstalling the brake cable and cover, pull out the cable as shown in the figure and connect the cable with it. Next page▼ REMARKS REMARKS A 196S034A 196S036A B 196S035A 22. Attach the front sealing plate of cabin (left)(A10), (right)(A12) with (A101,2)(A12-1,2). Before installing the cover, first attach the front sealing rubber(A13) to the side of cover and then attach it with the cabin. 196S037A 23. Lay out the sound adsorbent on the step floor pad(B13) and install the rubber step floor pad(B12). (mechanical model) 196S043A 196S040A 196S038A 24. P a s t e Ve l c r o(B39) t o t h e c o v e r surface of instrument panel and attach the instrument panel cover (B3). 196S039A 196S041A 196S042A • I n s t a l l t h e c l u t c h s t o p p e r(A17) w i t h (A17-1~3) as s h ow n i n f i g ur e(A). Fo r long-tern storage, make sure to hang the clutch pedal as shown in figure(B). 196S044A 1. For HST model, paste velcro(B39) inside of transmission cover, and fit to the rubber pad. 2. After attaching the rubber pad left, right, top section inside the transmission cover, paste interior sponge left, right, top section on top of it. (B32~37) REMARKS 196S045A 196S046A 25. A s s h o w n i n t h e f i g u r e, a t t a c h the engine room cover pad to b o n n e t(B18,19,20), s i d e c o v e r p a d(l e f t)(B16)(r i g h t)(B17) a n d front shield plate pad/insulating board(B27,28,29,30). 196S047A 26. D i s c h a r g e r a d i a t o r c o o t a n t b y opening the drain cork(1) on the bottom of right side of the radiator. Then remove the hose(2) between water pump and cooling water flange. 196S048A 27. Connect the heater hoseD(A5) to heater connecting pipe that is in the cabin left, right column respectively. Then tie it with hose clamp (A6) and insert the heater hose(1) of the right side of cabin to the cooling water flange side. After inserting the heater hose(2) in the left of cabin to water pump, secure it with bands. At this moment, fix it by tying them after pulling it inside, in order for the heater hose not to interfere with cooling fan. Fill the cooling water up to the normal level after assembling heater hose. 196S051A 196S049A 196S050A 196S052A Arrange the heater hose as shown in the figure not to contact with muffler. 196S053A Next page▼ USA Only EU Only 196S054A 28. Connect the heat wiring(1) and wire harness(alternator)(A7) on the left cabin to connector. Connect the mounting bolt under the starting motor and magnet bolt(3) to a ground wire. Remove alternator connector (4) and then insert it to the extra wiring connector(5). Then insert the connector of extra wiring connector (6). (tie the wiring using the cabin support wiring guide). 196S055A 29. Install the brake light(2), connect i t w i t h w i r i n g c o n n e c t o r. I n s e r t grommet(A11) to the hole below. 051S006A 196S056A 30. Install the brake light(2), connect i t w i t h w i r i n g c o n n e c t o r. I n s e r t grommet(A11) to the hole below. 196S058A 32. Replace the seat inside the cabin, and install respective lever handle. REMARKS (USA Only) REMARKS Remove the turn signal light installed on the equipment fender, and install it as shown in the figure. 196S057A 31. After assembling the SMV bracket s u p p o r t p l a t e(A16) b e h i n d t h e fuel tank, install the name plate bracket(1) and connect the wiring connector. with (A16-1) 4. OPERATION INSTRUCTION Indoor Lighting Temperature Control Lever 196S059A After attaching SMV emblem to SMV bracket(A23), install SMV bracket to tractor cabin towing hook as shown in the figure. Fuse Box Front Glass Open/Close Front Work Light Switch ON OFF 196S060A (1) SWITCH COMBINATION (2) COVER FOR AUDIO ASSEMBLY (3) INDOOR LIGHTING (4) VENT (5) TEMPERATURE CONTROL KNOB Press the right rim ( ) of indoor lighting once to turn on the lamp and press it again to turn it off. Press On to turn on the front work light and press OFF to turn it off. Heater flow amount adjusting switch OFF LOW 196S062A Turn the switch to LOW to Vent Switch Combination Turn the lever of vent left, right and front, back to adjust the direction of flow. Wiper/Washer Fluid switch ON OFF 196S061A (1) FRONT WORK LIGHT SWITCH (2) HEATER FLOW AMOUNT ADJUSTING SWITCH (3) WIPER/WASHER FLUID SWITCH Press ON to activate the wiper and continue to press until the washer fluid comes out. Press OFF to stop. 196S063A Pull the fuse box cover(1) out to see attached fuses of different values inside. Replace the required fuse of standard capacity referring to the size of fuse for each device on the cover. HIGH slow the flow and turn it to HIGH to fasten the flow. Turn the lever counterclockwise to increase the supply of warm water that increase the temperature of heater flow. Turn it clockwise to decrease the temperature. <Fuse Capacity> FUSE A : 10A ROOM LAMP, MEMORY FUSE B : 15A CD PLAYER FUSE C : 10A WORKING LAMP(FRONT) FUSE D : 15A WIPER/WASHER FUSE E : 15A HEATER FUSE F : 10A BEACON LAMP(REAR) FUSE G : 10A WORKING LAMP(REAR) FUSE H : 10A SPARE FUSE I : 15A SPARE 196S064A Pull the open/close lever(1) of left and right of front glass upward and push it forward to fit it to the lever groove. Then the front glass remains open. When closing, pull the lever out of the groove, pull it backward and push it downward to fit it to the groove.